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Home >> Mercedes Benz >> 2006 >> S430 Base >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Complete Engine -- Testing & Repair -- 215 & 220 Chassis - 2 Of 2 >> Testing & Repair >> Remove/install front cover on cylinder head - AR01.30-P-5700 >> Remove/install front cover on cylinder head - AR01.30-P-5700MR

Remove/install front cover on cylinder head - AR01.30-P-5700MR

ENGINE 275 in MODEL 215, 216, 220, 221, 230 

Right cover 

Fig 1: Identifying Right Cover On Cylinder Head Remove/Install Components - (Shown On Model 220.176)
G04839629

Shown on model 220.176 

Fig 2: Identifying Pully, Cover Bolt And Seal
G04839630
REMOVINGINSTALLING Remove/install     
1 Drain coolant from radiator   AR20.00-P-1142H
2 Remove right cylinder head cover (1)   AR01.20-P-5014H 
3 Remove coolant thermostat housing (2)   AR20.10-P-2710M
4 Remove poly-V-belt Model 215, 220, 230 AR13.22-P-1202L
    Model 216, 221 AR13.20-P-0001SZ
5 Remove guide pulley (3) TORQUE SPECIFICATION *BA01.30-P-1002-01G 
6 Detach pneumatic lines (4, 5) from air injection (6) air shutoff valve INSPECT Check condition of the pneumatic lines (4, 5); replace if required.  
7 Remove bolts (7) and remove right front cover (8) IMPORTANT Bolts (7, 7 pieces)
IMPORTANTInstallation:  Replace gasket (9) and O-ring (10). Note sealant path on front cover (8): ↓
 
IMPORTANT   Application of sealant to front cover on cylinder head AH01.30-P-1000-02C
    TORQUE SPECIFICATION *BA01.30-P-1001-01G 
    SPECIAL TOOL Figure
    Sealant *BR00.45-Z-1013-01A 
8 Install in the reverse order    
TORQUE SPECIFICATION CYLINDER HEAD

Number Designation Engine 275
BA01.30-P-1001-01G Right front cover to cylinder head M6 Nm 8
BA01.30-P-1002-01G Bolt, guide pulley to front cover on right M8 Nm 35
Fig 3: Identifying Squeeze Gun (112 589 00 25 00)
G04839631
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1013-01A Sealant A 003 989 98 20