Remove/install front cover on cylinder head - AR01.30-P-5700L

ENGINE 137 in MODEL 215, 220 

Fig 1: Identifying Front Cover On Cylinder Head Remove/Install Components

	Remove/install
1	Drain coolant from radiator		AR20.00-P-1142HA
2	Remove right cylinder head cover		AR01.20-P-5014L
3	Remove coolant thermostat housing	See ↓
		Remove coolant thermostat	AR20.10-P-2460L
4	Remove poly-V belt		AR13.22-P-1202L
5	Remove guide pulley (3)		*BA01.30-P-1002-01G
6	Detach pneumatic lines from air injection air shutoff valve	Check condition of pneumatic lines and replace where required.
7	Remove bolts (7) (7 pieces) and front cover on the right (8)	Installation:  Replace gasket (9) and O-ring (10). Note sealant path on front cover (8): ↓
		Sealant path for crankcase cover on the right	AH01.40-P-1000-02A
			*BA01.30-P-1001-01G
			Fig 2
		Sealant	*BR00.45-Z-1013-01A
8	Install in the reverse order

CYLINDER HEAD

Number	Designation			Engine 137
BA01.30-P-1001-01G	Right front cover to cylinder head	M6	Nm	8
BA01.30-P-1002-01G	Bolt, guide pulley to front cover on right	M8	Nm	30

Fig 2: Identifying Squeeze Gun (112 589 00 25 00)

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1013-01A	Sealant	A 003 989 98 20