Remove/install oil pan bottom section - AR01.45-P-7555R

ENGINE 113.963 in MODEL 230.475 

ENGINE 113.992 in MODEL 230.474 

ENGINE 113.990 in MODELS 211.076 /276 

ENGINE 113.991 in MODELS 215.374, 220.074 /174 

ENGINE 113.995 in MODEL 230.472 

Fig 1: Identifying Oil Pan Bottom Section Remove/Install Components - Engine 113.963, 113.992, 113.990, 113.991, 113.995 (1 Of 2)

Fig 2: Identifying Oil Pan Bottom Section Remove/Install Components - Engine 113.963, 113.992, 113.990, 113.991, 113.995 (2 Of 2)

	Remove/install
	Risk of death  caused by vehicle slipping or toppling off the lifting platform.	Align vehicle between columns of lifting platform and position four support plates at lifting platform support points specified by vehicle manufacturer.	AS00.00-Z-0010-01A
	Risk of injury  to skin or eyes from hydraulic fluid spraying out under pressure. Risk of poisoning  from swallowing hydraulic fluid.	Depressurize the hydraulic system completely before starting any work on the system. Wear protective clothing and safety glasses.	AS00.00-Z-0013-01A
1.1	Deactivate easy entry function for driver's seat and steering wheel	With driver seat, steering column and electrically adjustable outside mirror with memory code 275 When easy entry/exit for driver's seat and steering wheel is activated, the memory position is activated when the ignition is switched on or the driver door is opened and closed, therefore the top frame can be damaged where a securing device is fitted. Deactivation is performed by the instrument cluster. Select Individual Adjustment in main menu and proceed according to menu guidance.
2.1	Drive out electrically adjustable steering column all the way	With driver seat, steering column and electrically adjustable outside mirror with memory code 275
2.2	Open lock of steering column and pull out steering column fully, close lock	Not with driver seat, steering column and electrically adjustable outside mirror with memory code 275
3	Rotate steering wheel into center position	Place front wheels in straight-ahead position.
4	Lock steering wheel	The steering wheel must not be turned when steering coupling is detached, otherwise clock spring contact will be destroyed.
		Retainer	Fig 5
5.1	Extract oil from reservoirs of the tandem pump (30)	Models 215, 220, 230
		Hand pump	*210589007100
6.1	Unscrew oil dipstick guide tube from bracket at exhaust gas recirculation valve	Models 211, 220, 230
7.1	Pull oil dipstick guide pipe out slightly	Models 211, 220, 230
8	Remove engine compartment paneling	Model 211	AR61.20-P-1105T
		Models 215, 220	AR61.20-P-1105M
		Model 230	AR61.20-P-1105R
9	Unscrew bolt for front engine mount on front axle carrier (11a)	Models 211, 215, 220	*BA22.10-P-1001-01L
		Model 230	*BA22.10-P-1001-01X
10.1	Bolt bracket together with compressor	Engines 113.990 /991 /992 /995
		Bracket	*112589006200
11	Attach engine support bracket and raise engine	Model 211	AR33.10-P-0100-01T
		Models 215, 220, 230	AR33.10-P-0100-01R
		Engine support frame	*WE58.40-Z-1027-11A
12.1	Slacken suspension strut at spring control arm	Model 211.076 / 276 Residual pressure in suspension strut must be maximum 3.5 bar after emptying. When working on the front axle, ensure that the surfaces of all aluminum parts do not suffer any scratches, cracks and notches. Otherwise the service life of the of the parts will be reduced.	AR32.25-P-1017TA
13.1	Remove front axle carrier (2)	Models 215, 220	AR33.10-P-0100N
		Model 230	AR33.10-P-0001R
13.2	Lower front axle carrier (2)	Model 211	AR33.10-P-0001T
14.1	Remove bracket for high pressure line on power steering pump	Models 211, 220, 230 Remove at oil pan bottom section (1).
15	Drain and collect engine oil	Observe technical information since it could also come to leaks on the oil drain screw.
	Measure concerning oil drain screw	Engine 113.990 from 1.3.04 in model 211.076/276 Engine 113.992 as of 1.3.04 in model 230.474	BT01.45-P-7500-01R
	Engine oil change and filter change	Engine 113.963 in model 230	AP18.00-P-0101AF
	Engine oil change and filter change	Engine 113.990 in model 211.076/276 Engine 113.991 in models 220.074/174, 215.374 Engine 113.992 in model 230.474 Engine 113.995 in model 230.472	AP18.00-P-0101R
			*BA01.45-P-1003-01B
			*BF18.00-P-1001-01H
16	Disconnect electrical coupling at oil sensor
17	Unscrew automatic transmission oil lines (49) from transmission housing	Installation:  Replace sealing rings, in order to avoid oil leakage through leakage. Seal the connections.
		Set of stop plugs	*129589009100
18	Loosen clamping plates (8) and turn through 90°
19	Remove oil lines for automatic transmission (49)	Unscrew retaining bracket (7), bracket (9) and place automatic transmission oil lines (49) to the side. Do not bend or buckle automatic transmission oil lines (49), otherwise they could get leaky.
20.1	Attach high pressure expansion hose ABC system (59)	Models 215, 220, 230 Detach at tandem pump (30). Installation:  Replace gasket, in order to avoid leakage. Seal the connections.
		Model 230	*BA46.30-P-1014-01C
		Models 215, 220	*BA46.30-P-1012-01C
		Set of stop plugs	*129589009100
21.1	Remove high pressure expansion hose ABC system (59)	Models 215, 220, 230 Unscrew union nut for high pressure expansion hose ABC system (41h). Unscrew retaining clips of high pressure expansion hose for ABC system (59) at oil pan.
22	Unscrew oil pan bottom section (1), remove	In the process slide the oil dipstick guide pipe slightly to one side.
	Notes on application of sealant to oil pan		AH01.45-P-0001-01R
		Installation:  Pay attention to the correct seating of the oil dipstick guide pipe gasket in the oil pan top section in order to prevent leaks.
			*BA01.45-P-1002-01B
		Sealant	*BR00.45-Z-1013-01A
23	Install in the reverse order
	Checking
24	Read out fault memory and erase	Stored faults which may be caused by removal, test work, removed lines or a simulation, must be processed and erased in the fault memories after completing the work.
	Connect up STAR DIAGNOSIS and read out fault memory		AD00.00-P-2000-04A
		STAR DIAGNOSIS diagnosis system	*WH58.30-Z-1048-13A
25.1	Fill and bleed ABC system	Models 215, 220, 230	AR32.50-P-0021N
26	Pour oil into reservoirs of tandem pump (30), check oil level
	Power steering - checking and correcting oil level	Models 215, 220, 230	AP46.00-P-4611N
	Power steering - checking and correcting oil level	Model 211	AP46.00-P-4611BB
27	Inspect ATF level of automatic transmission, top up ATF if necessary		AR27.00-P-0101A
	Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near the running engine	Secure vehicle to prevent it from moving by itself. Wear closed and snug-fitting work clothes. Do not grasp hot or rotating parts.	AS00.00-Z-0005-01A
28	Check for leaks with engine running
29.1	Check engine oil level using a workshop oil dipstick	Engine 113.963 in model 230	AR18.00-P-3035-01CC
		Engine 113.990 in model 211 AMG Engine 113.992 in model 230 AMG Engine 113.995 in model 230 AMG	AR18.00-P-3035-01O
		Engine 113.991 in models 215, 220 AMG	AR18.00-P-3035-01DA
29.2	Check engine oil level over the control system	Engine 113.963 in model 230 Engine 113.992 in model 230.474 Engine 113.995 in model 230.472 Engine 113.991 in models 220.074/174, 215.374 Check engine oil level	AR54.30-P-1000-02OPM
		Engine 113.990 in model 211.076/276 Check engine oil level	AR54.30-P-1000-02OPT

OIL PAN

POWER STEERING PUMP

POWER STEERING PUMP

ENGINE MOUNTS, ENGINE SUPPORTS

ENGINE MOUNTS, ENGINE SUPPORTS

ENGINE LUBRICATION

Fig 3: Identifying Set Of Stop Plugs (129 589 00 91 00)

Fig 4: Identifying Hand Pump (210 589 00 71 00)

Fig 5: Identifying Retainer (129 589 01 21 00)

Fig 6: Identifying Bracket (112 589 00 62 00)