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Home >> Mercedes Benz >> 2006 >> S430 Base >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Complete Engine -- Testing & Repair -- 215 & 220 Chassis - 1 Of 2 >> Testing & Repair >> Testing compression pressure - AR01.00-P-1200 >> Testing compression pressure - AR01.00-P-1200V

Testing compression pressure - AR01.00-P-1200V

ENGINE 112 

Air filter arranged on the engine side 

ENGINE 113 (except 113.995) in MODEL 129, 163, 202, 203, 208, 209, 210, 211, 215, 220, 230 Air filter arranged on the engine side 

ENGINE 112.945 in MODEL 463.209 /232 /233 /244 /245 /250 

ENGINE 113.962 in MODEL 463.206 /240 /241 /247 /248 /249 /254 

ENGINE 113.982 in MODEL 463.243 

Fig 1: Identifying Compression Recorder Assembly
G04605548
REMOVINGINSTALLING Remove/install    
DANGER Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near the running engine Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not grasp hot or rotating parts.
AS00.00-Z-0005-01A
1 Bring engine to operating temperature (approx. 80°C) IMPORTANT Test compression pressure only when engine is at normal operating temperature.  
2 Remove air filter housing All except model 203.065/265, 170.466: ↓
IMPORTANT Detach the air filter housing from the rubber retainers at the cylinder head covers vertically upward.
IMPORTANT Models 211, 220, 230.475: Unclip engine front end cover.
IMPORTANTInstallation:  Rub the retaining rubbers on the cylinder head covers and sealing ring of the hot film air mass sensor in the air filter housing with lubricant.
 
Models 230.474, 203.065/265, 170.466 AR09.10-P-1150SVK
Lubricant  
*BR00.45-Z-1002-06A 
3 Remove spark plugs IMPORTANT Remove only one spark plug per cylinder: ↓  
REFER TO MAINTENANCE Models 463.209 /232 /233 /244 /245 /250 with engine 112.945. AP15.10-P-1580GA
  Models 463.206 /240 /241 /247 /248 / 249 /254 with Engine 113.962.  
  Models 463.243 /246 with Engine 113.982  
REFER TO MAINTENANCE Models 211, 220, 230.474/475 AP15.10-P-1580AB
REFER TO MAINTENANCE Models 210, 208, 203, 202, 170, 129 AP15.10-P-1580A
4.1 Remove key from electronic ignition switch (EIS) Models 211,230.474/475
IMPORTANT Vehicles with code (889) Keyless Go: Press the start/stop button repeatedly until the ignition is switched off.
 
5 Crank engine with starter. NOTES Do not crank engine at steering lock but use contact switch of the compression recorder.
IMPORTANT In order to remove the combustion residue from the cylinders, crank the engine for about 5 seconds with the starter.
 
All except model 203 AR01.10-P-0110V 
Model 203 AR01.10-P-0110PV
INSPECT Checking     
6 Insert compression tester into spark plug bore SPECIAL TOOL Compression recorder Figure
7 Open throttle valve Except models 211, 230.474/475  
8 Crank engine with starter. NOTES Do not crank engine at steering lock but use contact switch of the compression recorder.  
All except model 203 AR01.10-P-0110V 
Model 203 AR01.10-P-0110PV
9 Carry out test procedure at the remaining cylinders in the same way    
10 Compare measurements obtained with the specified pressures Compression installation tolerance or new value *BE01.00-P-1001-01D 
Compression pressure wear limit or limit value *BE01.00-P-1002-01D 
Compression pressure permissible difference between individual cylinders *BE01.00-P-1003-01D 
If the pressure is below the minimum compression pressure or if the permissible difference between individual cylinders is exceeded: ↓  
Inspect cylinders for leaks AR01.00-P-1300HV 
11 Install in the reverse order    
COMPRESSION PRESSURE

Number Designation Engines 112.910/ 911/912/920/921/923/940/941/ 942/943/960, 113.940/942/ 943/961/963 low compression Engines 112.910/ 911/920/921/ 922/923/940/ 941/942/943/ 944/945/946/947, 113.940/941/942/ 943/960/961/962/ 963/965/968/969 normal compression Engine 113.944 Standard compression
BE01.00-P-1001-01D Compression installation tolerance or new value bar 10...12 12 to 14 11 to 13
BE01.00-P-1002-01D Compression pressure wear limit or limit value bar 8.0 9.0 10.0
BE01.00-P-1003-01D Compression pressure permissible difference between individual cylinders bar 1.5 1.5 1.5
COMPRESSION PRESSURE

Number Designation Engines 113.980/ 981/982/984 standard compression Engine 113.987/988/ 990/991/993 Engine 113.992/995
BE01.00-P-1001-01D Compression installation tolerance or new value bar 11 to 13 9 to 12 11 to 13
BE01.00-P-1002-01D Compression pressure wear limit or limit value bar 10.0 8.0 8.0
BE01.00-P-1003-01D Compression pressure permissible difference between individual cylinders bar 1.5 1.5 1.5
Fig 2: Identifying Compression Recorder (001 589 76 21 00)
G04605549
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1002-06A Lubricant A 000 989 01 60