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Home >> Mercedes Benz >> 2006 >> S430 Base >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Complete Engine -- Testing & Repair -- 215 & 220 Chassis - 1 Of 2 >> Testing & Repair >> Inspecting cylinders with light probe - AR01.00-P-0200AU

Inspecting cylinders with light probe - AR01.00-P-0200AU

ENGINE 112, 137, 275, 285, 112.945, 113.962/982 

ENGINE 113 in MODEL 129, 163, 202, 203, 208, 209, 210, 211, 215, 220, 230 

Fig 1: Inspecting Cylinders With Light Probe
G04605545

Shown on engine 112 

REMOVINGINSTALLING Remove/install    
DANGER Risk of death  caused by contact with parts conducting high voltages. Do not touch parts which conduct high voltages. Persons who have electronic implants (e.g. pacemakers) must not perform any work on the ignition system. AS15.10-Z-0001-01A
DANGER Risk of injury to skin and eyes caused by handling hot or glowing objects. Wear safety gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
DANGER Risk of death  cased by vehicle slipping or toppling off of the lifting platform. Align vehicle between the columns of the hydraulic hoist and position the four support plates below the hoist support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
1 Remove a spark plug from each cylinder Type 208.474
Type 202.088
Model 210.062/262
 
REFER TO MAINTENANCE Replace spark plugs Model 129 with engine 112.923/943, 113.961 AP15.10-P-1580AC
Model 163 with engine 112, 113 AP15.10-P-1580GH
Model 209, 210 except 210.062 /262, 208 except 208.474, 202 except 202.088 with engine 112, 113
Model 203, 170 with engine 112
AP15.10-P-1580A
Model 215, 220 with engine 137
Model 215, 220, 230 with engine 275
Model 215, 220 with engine 285
AP15.10-P-1580L
Model 211 with engine 112, 113
Model 215 with Engine 113
Model 220 with engine 112, 113
Model 230 with engine 112, 113
AP15.10-P-1580AB
Model 240 with engine 285 AP15.10-P-1580H
Model 463 with Engine 112, 113 AP15.10-P-1580GA
2.1 Remove bottom engine compartment paneling Model 240 AR61.20-P-1105H
3 Position piston of cylinder to be inspected to BDC To do this, crank the engine at the central bolt of the crankshaft in the direction of rotation of the engine: ↓
Firing order
AR01.00-P-1300-03HA 
4 Connect cylinder inspection lamp (05) and insert the flexible test probe for the inspection lamp via the spark plug bore into the respective cylinder COMMERCIALLY AVAILABLE TOOLS Cylinder inspection equipment *WH58.30-Z-1014-05A 
COMMERCIALLY AVAILABLE TOOLS Flexible inspection light *WH58.30-Z-1006-05A 
COMMERCIALLY AVAILABLE TOOLS Flexible inspection light *WH58.30-Z-1007-05A 
INSPECT Check     
5 Inspect cylinder walls IMPORTANT Normal condition:
Mat-grey surface, no honing pattern.
If the condition of the cylinder wall is not clearly recognizable: ↓
 
Model 129, 163, 170, 202, 203, 208, 209, 210, 215,220,230,463  
Remove cylinder head  
Model 129 with engine 112, 113 AR01.30-P-5800B
Model 202, 208, 210 with engine 113  
Model 163 with engine 112, 113 AR01.30-P-5800MV
Model 170, 202, 208, 210 with engine 112 AR01.30-P-5800BA
Model 220 with engine 112, 113
Model 230 with engine 113
 
Model 203 with engine 112, 113 except 203.764 AR01.30-P-5800PV
Model 209 with engine 112, 113  
Type 203.764
Model 215, 220 with engine 137
AR01.30-P-5800L
Model 215, 220 with engines 275.950/ 980 AR01.30-P-5800M
Model 230 with engine 275.951  
Model 463 with Engine 112, 113 AR01.30-P-5800GV
Model 240 AR01.10-P-2400H
Remove engine  
REFER TO GENERAL INFORMATION General information on inspecting cylinder walls Engine 112, 113, 134, 135, 137, 166, 275, 285, 611, 612, 613, 628, 639, 646, 647, 648 AH01.00-P-0300-01A
6 Inspect the remaining cylinders following the same procedure    
7 Install in the reverse order    
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1006-05A Flexible endoscope, package contents 1 (complete unit), Firma Richard Wolf GmbH D-75438 Knittlingen Firma Karl Storz GmbH D-78532 Tuttlingen
WH58.30-Z-1007-05A Flexible endoscope package contents 2 (for workshops which already have an approved endoscope from the Wolf or Storz company), Firma Richard Wolf GmbH D-75438 Knittlingen Firma Karl Storz GmbH D-78532 Tuttlingen
WH58.30-Z-1014-05A Cylinder inspection equipment