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Home >> Mercedes Benz >> 2006 >> S430 Base >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System - 215 & 220 Chassis >> Testing & Repair >> Remove/install coolant thermostat - AR20.10-P-2460 >> Remove/install coolant thermostat - AR20.10-P-2460H

Remove/install coolant thermostat - AR20.10-P-2460H

ENGINE 275 in MODEL 215, 216, 220, 221, 230 

ENGINE 285 in MODEL 240 

Fig 1: Identifying Coolant Thermostat Remove/Install Components - Engine 275 In Model 215.216,220
G04840365
REMOVINGINSTALLING Remove/install     
DANGER Risk of injury  to skin and eyes caused by scalding from contact with hot coolant spray.
Risk of poisoning  caused by swallowing coolant.
Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.
AS20.00-Z-0001-01A 
1 Drain coolant from radiator   AR20.00-P-1142H 
NOTES Notes on coolant   AH20.00-N-2080-01A 
2 Remove air shutoff valve   AR14.30-P-7200H
3 Remove coolant line (1) from housing top section (6) and place to one side IMPORTANTInstallation:  Install new sealing ring (2).  
    TORQUE SPECIFICATION *BA20.10-P-1005-01C 
    TORQUE SPECIFICATION *BA20.10-P-1006-01C 
4 Screw out bolt (4), remove temperature probe for coolant (B11/4) with holder from upper part of housing (6) and lay it to one side IMPORTANTInstallation:  Replace sealing ring (3).  
    TORQUE SPECIFICATION *BA20.10-P-1003-01C 
5 Unscrew bolts (5) and remove upper part of housing (6) IMPORTANTInstallation:  Replace seal (7).  
    TORQUE SPECIFICATION *BA20.10-P-1003-01C 
6 Remove coolant thermostat (8) from housing top section (6)    
7 Install in the reverse order    
INSPECT Checking     
8 Inspect cooling system for leaks Model 215, 220, 230, 240 AR20.00-P-1010HA 
    Model 216, 221 AR20.00-P-1010SX
DANGER Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near the engine as it is running Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.
AS00.00-Z-0005-01A
9 Conduct engine test run and check engine for leaks    
TORQUE SPECIFICATION COOLANT PUMP, COOLANT THERMOSTAT

Number Designation Engine 137, 275 Engine 285
BA20.10-P-1003-01C Bolt, coolant thermostat housing M6 Nm 15 15
BA20.10-P-1005-01C Bolt, coolant line on housing of coolant thermostat M6 Nm 8 8
BA20.10-P-1006-01C Bolt connecting coolant line to cylinder head M6 Nm 8 8