Remove/install spare wheel recess - AR88.30-P-1000M

MODEL 220, 215 

Fig 1: Identifying Spare Wheel Recess Remove/Install Components (1 Of 2)

Fig 2: Identifying Spare Wheel Recess Remove/Install Components (2 Of 2)

Fig 3: Identifying Holes With Distance For Hole - Model 215

MODIFICATION NOTES

8.2.01

Procedure adapted to new repair product

*BR00.45-Z-1055-02A

	Remove
1	Remove luggage compartment trim panels		AR68.30-P-4600M
2	Take spare wheel out of spare wheel recess (1)
3	Remove screws (2) at shields (3)
4	Unscrew nuts (10) and suspend pressure reservoir (11) at the side	Model 215
5	Remove screw (12) and take off cover (13)
6	Take rubber plugs (8) and (9) out of spare wheel recess (1)
7	Cut open spare wheel recess (1) vertically all round with multicutter (4) and cutting blade and lift spare wheel recess (1) up and out	When doing this, leave an edge of approx. 35 mm Avoid damaging paint	*WH58.30-Z-1003-20A
			Fig 4
8	Cut through adhesive bead all round with multicutter (4) and cutting blade and remove remaining edge		*WH58.30-Z-1003-20A
			Fig 4
9	Cut glue residues on body flange off with cutting blade	Not more than 2 mm must remain. Remove loose glue (residues not completely cut off). Repair paint damages on body flange not covered by glue with primer pin	Fig 4
	Install
10	Mark holes A, B, C, D, E and F at spare wheel recess (1)	Model 215.375. Pay attention to distances a, b, c, d, e and f
11	Drill holes A, B, C, D, E and F with ø 8mm in spare wheel recess (1)	Model 215.375. The holes must be positioned vertically on the surface to be drilled to enable the mounting clips (16) to be reliably attached
12	Attach insulation mats (14) and (15) from below at the spare wheel (1) with the mounting clips (16)	Model 215.375
13	Prepare glue cartridge		AR67.10-P-1000-07P
		Repair kit	*BR00.45-Z-1049-02A
14	Clean adhesive flange at new spare wheel recess (1) with cleaning cloth from cleaning set and dry with drying cloth included in cleaning set.		*BR00.45-Z-1049-02A
15	Shake plastic primer thoroughly and apply in the glued area to the spare wheel recess.	Maximum width 20 mm Allow primer to air-dry for at least 10 minutes.	*BR00.45-Z-1049-02A
16	Run nozzle along contact surface of spare wheel recess (1) and press out adhesive material evenly	Height of adhesive bead approx. 13 mm. Install spare wheel recess within 10 minutes before adhesive force of glue starts to decrease	*WH58.30-Z-1002-20A
17	Insert spare wheel (1), center and press on all round by light blows with plastic hammer (7)	When doing this, guide pin (5) must be inserted into the hole (6) in body floor. Curing time is approx. 1 hour calculated from the time the spare wheel recess is inserted.
18	Insert rubber plugs (8) and (9) into spare wheel recess (1)
19	Insert pressure reservoir (11) and screw on nuts (10)	Model 215
20	Fit on cover (13) and insert screw (12)
21	Insert screws (2) at shields (3)
22	Place spare wheel into spare wheel recess (1)
23	Install trunk paneling		AR68.30-P-4600M

Fig 4: Identifying Cutting Blade, Straight, Blade Length 35 mm (202 589 17 63 00)

COMMERCIALLY AVAILABLE TOOLS

Number	Designation
WH58.30-Z-1002-20A	Electric cartridge gun
WH58.30-Z-1003-20A	Multicutter

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1049-02A	Repair kit	A 168 670 00 93