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Remove/install engine hood - AR88.40-P-3000M

MODELS 220, 215 

Fig 1: Identifying Engine Hood Remove/Install Components - Shown On Model 220
G04850255

Shown on model 220 

REMOVINGINSTALLING Remove/Install     
NOTESInstallation  When engine hood is replaced seal seams before painting IMPORTANT See Paintwork Manual  
1 Position engine hood upright (1)   AR88.40-P-1000M 
2 Position protective fender covers    
3 Remove expansion rivets (3) and fold up and unhook sound deadening mat (2).    
4 Unscrew bolts (4) on left and right    
5 Unlock clamps (arrow) and remove cover (5)    
6 Remove sun sensor (B32)   AR83.40-P-6720M
7 Unplug washer nozzle heater connectors, 2-pin (X88/11).    
8 Unclip wiring harness from engine hood (1) with clamps (10)    
9 Mark installation position of engine hood (1) on engine hood hinges    
10 Lift retainer (7) with screwdriver and unhook gas-operated strut (8) NOTES Have 2nd person secure engine hood  
11 Unscrew bolts (9) from engine hood TORQUE SPECIFICATION *BA88.40-P-1001-01D 
12 Remove engine hood with help of 2nd person and put down on suitable surface NOTES Avoid damaging paint
IMPORTANTInstallation:  Observe gaps
Sizes of gaps at hoods, doors and covers
 
    Model 220 AR60.00-P-0700-01M
    Model 215
If fit is not precise: ↓
AR60.00-P-0700-01N
    Adjust engine hood AR88.40-P-3020M 
13 Install in the reverse order    
TEST AND ADJUSTMENT VALUES, GAP DIMENSIONS AT HOODS, DOORS AND COVERS

Number Designation Model 215 Model 220.0/1
BE60.00-P-1001-01A Size of gap Engine hood to fender Dimension "A" mm 4.5 (±1) 4.5 (±)
Engine hood to headlamp Dimension "R" mm - -
Engine hood and radiator grille Dimension "O" mm - -
Radiator grille to headlamp Dimension "N" mm - -
Fig. see AR60.00-P-0700-01N AR60.00-P-0700-01M
TEST AND ADJUSTMENT VALUES, GAP DIMENSIONS AT HOODS, DOORS AND COVERS

Number Designation Model 220.875/878
BE60.00-P-1001-01A Size of gap Engine hood to fender Dimension "A" mm (4.5 (±1)
Engine hood to headlamp Dimension "R" mm -
Engine hood and radiator grille Dimension "O" mm -
Radiator grille to headlamp Dimension "N" mm -
Fig. see AR60.00-P-0700-01MP
TORQUE SPECIFICATION ENGINE HOOD

Number Designation Model 215 Model 220
BA88.40-P-1001-01D Bolt for engine hood hinge on engine hood Nm 8 8