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Home >> Mercedes Benz >> 2006 >> ML350 >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes - 164 Chassis >> Testing & Repair >> Remove/install parking brake pedal assembly - AR42.20-P-0510GZ

Remove/install parking brake pedal assembly - AR42.20-P-0510GZ

MODEL 164 

Shown on model 164.1 

Fig 1: Identifying Parking Brake Pedal Assembly Components - Shown On Model 164.1 (1 Of 3)
G05258406Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 2: Identifying Parking Brake Pedal Assembly Components - Shown On Model 164.1 (2 Of 3)
G05258407Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 3: Identifying Parking Brake Pedal Assembly Components - Shown On Model 164.1 (3 Of 3)
G05258408Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
REMOVING Removing    
1 Remove footwell paneling (1)   AR68.30-P-4010GZ
    SPECIAL TOOL Mounting wedge Fig 4
2 Undo bolts (5) and bolt (7) and fold cover under instrument panel (6) with air duct (9) downwards    
3 Release plug (11) and detach from data link connector (X11/4) and then unplug electrical connector (10)    
4 Thread hood release (8) out of covering under the instrument panel (6) and remove covering under the instrument panel (6) together with the air duct (9)    
5 Pull out release (2) and remove both bolts concealed behind it    
6 Pull out internal component of release (4) together with release cable (3), until the cable's ball head is accessible IMPORTANT Make sure that the parking brake has been released.  
7 Unhook ball head on internal component of release (4), remove release (2) and internal component of release (4) IMPORTANT Make sure that the parking brake has been released.  
8 Detach plug (13) on parking brake indicator switch (S12) and unclip securing clip (18) using suitable tool IMPORTANT Make sure that the parking brake has been released.  
9 Release notch (16) using suitable tool and thread notched rail (17) towards rear and out of the parking brake pedal assembly (12) IMPORTANT Make sure that the parking brake has been released.  
10 Undo bolt (14, 15) and remove parking brake pedal assembly (12) with release cable (3)    
NOTES Notes on self-locking nuts and bolts All models AH00.00-N-0001-01A
11 Unhook release cable (3) on parking brake pedal assembly (12), unclip plastic clip and remove release cable (3) SPECIAL TOOL Snap-release tool Fig 5
INSTALLING Install     
12 Clip plastic clip on release cable (3) into parking brake pedal assembly (12) and hook release cable (3) onto parking brake pedal assembly (12)    
13 Position parking brake pedal assembly (12) and turn in bolt (14, 15) TORQUE SPECIFICATION *BA42.20-P-1001-01I 
NOTES Notes on self-locking nuts and bolts All models AH00.00-N-0001-01A
14 Thread notched rail (17) into parking brake pedal assembly (12) and allow to latch into first notch (16)    
15 Clip securing clip (18) into place    
16 Connect plug (13) onto parking brake indicator switch (S12)    
17 Route release cable (3) behind paneling upwards and hook ball head of cable in internal component of release (4)    
18 Fasten internal component of release (4) with pulled release (2) using the two bolts    
19 Engage and disengage the parking brake several times in succession IMPORTANT Engaging and disengaging several times enables the cable length to be automatically adjusted using the cable slack adjuster.  
DANGER Risk of death  caused by body parts being pulled in by rotating vehicle wheels and roller dynamometer rollers Do not insert your hand into rotating parts.
Wear closed and snug-fitting work clothes.
Safeguard areas with rotating vehicle parts and dynamometer rollers against unauthorized access.
Safeguard roller dynamometer from unauthorized access.
AS00.00-Z-0019-01A
20 Test parking brake    
REFER TO MAINTENANCE Brake testing on test stand   AP42.00-P-4290GZ 
21 Mount footwell paneling (1)    
22 Thread hood release (8) into covering under the instrument panel (6) and fasten in place using bolt (7)    
23 Fit plug (11) onto data link connector (X11/4) and join with connector (10)    
24 Insert covering under instrument panel (6) at rear into corresponding fixtures, fold the covering under the instrument panel (6) upwards and fasten in place using bolts (5) IMPORTANT Make sure that the air duct (9) is correctly positioned on the matching piece under the steering wheel.  
PARKING BRAKE

Number Designation Model 164.1/8
BA42.20-P-1001-01I Bolt for pedal assembly of parking brake to A-pillar Nm 20
Fig 4: Identifying Mounting Wedge (110 589 03 59 00)
G05258409Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 5: Identifying Snap-Release Tool (129 589 11 63 00)
G05258410Courtesy of MERCEDES-BENZ OF NORTH AMERICA.