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Home >> Mercedes Benz >> 2006 >> G500 >> Repair and Diagnosis >> Suspension >> Rear Suspension >> Rear Axle -- Testing & Repair -- G-Class (463) >> Testing & Repair >> Disassemble/assemble rear axle shaft - AR35.30-P-7351GX

Disassemble/assemble rear axle shaft - AR35.30-P-7351GX

MODEL 463.270/271 

Fig 1: Identifying Rear Axle Shaft Components
G07873317Courtesy of MERCEDES-BENZ USA

Rear axle shaft direction of rotation 

Fig 2: Identifying Rear Axle Shaft Direction Of Rotation
G07873318Courtesy of MERCEDES-BENZ USA

Securing of slotted nut at left rear axle shaft 

Fig 3: Securing Slotted Nut At Left Rear Axle Shaft
G07873319Courtesy of MERCEDES-BENZ USA
DISASSEMBLING Disassemble     
1 Remove rear axle shaft (1)   AR35.30-P-0620GX 
2 Clamp rear axle shaft (1) before disassembling IMPORTANT Screw two wheel mounting bolts into rear axle shaft (1) and clamp them in vise.  
3 Release slotted nut with right-hand thread (9.1) or slotted nut with left-hand thread (9.2) and undo MPECIAL TOOL Claw wrench *460589010700
4 Remove locking plate (8)    
5 Press tapered roller bearing (6) off rear axle shaft (1) IMPORTANT Do not damage ABS measuring ring. AR35.30-P-7351-01GX 
    MPECIAL TOOL Assembly plate Figure
6 Remove tapered roller bearing cap (2) and dust shield (5) from the rear axle shaft (1).    
7 Remove radial shaft sealing ring (3) of tapered roller bearing cap (2)    
ASSEMBLING Assemble     
8 Press radial shaft sealing ring (3) into tapered roller bearing cap (2) IMPORTANT Replace radial shaft sealing ring (3). Fill the space between the dust and sealing lip with grease. Apply a thin coating of grease to the sealing lip.
IMPORTANT Installation position: Flush, up to max. 0.3 mm in tapered roller bearing cap (2).
MPECIAL TOOL Drift
Fig 6
    Long-life grease *BR00.45-Z-1001-06A 
9 Slide tapered roller bearing cap (2) and dust shield (5) onto rear axle shaft (1)    
10 Slide tapered roller bearing (6) onto rear axle shaft (1)    
11 Press tapered roller bearing (6) with the locking plate (8) onto the rear axle shaft (1) IMPORTANT Replace locking plate (8). The flat side of the locking plate (8) must face the slotted nut with right-hand thread (9.1) or the slotted nut with left-hand thread (9.2).
IMPORTANT The locking plate (8) is put on to ensure that, when pressing on, pressing on only occurs over the bearing inner race
NOTES The anti-twist lock of the locking plate (8) must align with the milled section of the rear axle shaft (1) as otherwise the rear axle shaft (1) will be damaged.
NOTES The tapered roller bearing outer race must be rotated throughout the pressing-on procedure, in order to avoid any damage to the tapered roller bearing (6).
AR35.30-P-7351-01GX 
    IMPORTANT Do not damage the ABS measuring ring.
MPECIAL TOOL Assembly plate
Figure
12 Tighten slotted nut with right-hand thread (9.1) or slotted nut with left-hand thread (9.2) IMPORTANT The slotted nut with left-hand thread (9.2) has a turned-in groove.
TORQUE SPECIFICATION
*BA35.30-P-1002-01C 
    MPECIAL TOOL Claw wrench *460589010700
13 Secure slotted nut with right-hand thread (9.1) or slotted nut with left-hand thread (9.2) using locking plate (8) on both grooves IMPORTANT The securing process should be performed such that both directions of rotation are locked.  
14 Slide square seal (7) onto the tapered roller bearing (6) IMPORTANT Renew square seal (7).  
15 Install rear axle shaft (1)   AR35.30-P-0620GX 
REAR AXLE SHAFT

Number Designation   Model 461, 463 with disk brake
BA35.30-P-1002-01C Slotted nut to rear axle shaft Nm 500
Fig 4: Identifying Claw-Type Wrench (460 589 01 07 00)
G07873320Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying Assembly Plate (741 589 00 35 00)
G07873321Courtesy of MERCEDES-BENZ USA
Fig 6: Identifying Drift (741 589 01 15 00)
G07873322Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1001-06A Long-life grease A 000 989 63 51 11