LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2006 >> G500 >> Repair and Diagnosis >> Engine Mechanical >> Exhaust >> Exhaust Manifolds, Emission Control -- G-Class (463) >> Basic Knowledge >> Air injection, function - GF14.30-P-3012AM

Air injection, function - GF14.30-P-3012AM

ENGINE 113.990 in MODEL 211, 219 

ENGINE 113.991 in MODEL 215, 220 

ENGINE 113.992 in MODEL 230 up to Model Year 2008 

ENGINE 113.993 in MODEL 463 up to 31.5.12 

ENGINE 113.995 in MODEL 230 up to Model Year 2008 

Fig 1: Identifying Air Injection Function Diagram
G07871113Courtesy of MERCEDES-BENZ USA

The air injection more rapidly warms up the catalytic converters to operating temperature after starting and thus improves the exhaust emission values in the warming-up phase.

The injected air is prepared by the electric air pump with released air injection. The electric air pump is actuated by the ME-SFI [ME] control unit via the following relays:

Models 211, 219 K17 Air injection relay

Model 215, 220 K40/7kN Air pump relay

Model 230 K40/4kN Air pump relay (up to 06/2002)

K40/4kO Air pump relay (from 07/2002)

Model 463 N10/1kO Secondary air pump relay

The air pump switchover valve is actuated simultaneously by the ME control unit at the ground end.

The air injection is actuated for maximum 150 seconds after engine start, if:

Function 

The air pump switchover valve switches the intake manifold vacuum (a) through to the aspirator shutoff valves (126/1, 126/2) on the left and right. These open and the injected air (b) from the electric air pump is blown into the exhaust ducts of the cylinder heads (c).

The injected air reacts with the hot exhaust gases in the outlet ducts. An oxidation of carbon monoxide (CO) and hydrocarbon (HC) takes place (afterburning).

This afterburning (exothermic reaction) leads to a further increase in the exhaust gas temperature, which additionally heats the catalytic converters.

  Fuel injection valve, location/task/design/function   GF07.03-P-5004KE
  Crankshaft position sensor, location/task/design/function   GF07.04-P-4116AM
  Pressure sensor, location/task/design/function   GF07.04-P-5014AM
  Coolant temperature sensor, location/task/design/function   GF07.04-P-5026AM
  Charge air temperature sensor, location/task/design/function   GF07.04-P-5039AM
  ME-SFI control unit, location/task/design/function   GF07.61-P-5000AM
  Electric air pump Location/task/design/function   GF07.61-P-5003AM
  Air pump switchover valve, location/task/design/function   GF14.30-P-3103HA 
  Air pump relay location/task/design/function   GF14.30-P-3106AM 
  Air shutoff valve, location/task/function   GF14.30-P-4028HA 
  Check valve vacuum location/task/design/function   GF14.30-P-4032HA 
  Accelerator pedal sensor, location/task/design/function   GF30.20-P-4010HA
  Throttle valve actuator, location/task/design/function   GF30.22-P-4101AM