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Home >> Mercedes Benz >> 2006 >> G500 >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes -- Testing & Repair -- G-Class (463) >> Testing & Repair >> Remove/install brake disc - AR42.10-P-0220GX

Remove/install brake disc - AR42.10-P-0220GX

MODEL 463.270/ 271 

Shown on right of front axle 

Fig 1: Identifying Brake Disc, Caliper Support And Screws
G07876386Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of poisoning  caused by swallowing brake fluid. Risk of injury  caused by brake fluid coming into contact with skin and eyes. Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A
DANGER Risk of accident  when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work Before starting engine, actuate brake pedal several times until the pressure is built up and maintained in the brake system. AS42.50-Z-0002-01A
1 Remove brake disk IMPORTANT Front axle AR42.10-P-0070GX 
IMPORTANT Rear axle AR42.10-P-0080GX 
NOTES Notes on repairs to brake system All models AH42.00-P-0003-01A
2 Check lining thickness of brake pads and condition of brake disks and replace if necessary    
REFER TO MAINTENANCE Check lining thickness of brake pads and condition of brake disks AP42.10-P-4251G
IMPORTANT If the brake pads have worn beyond the permissible wear limit, the web between the sealing groove and dust cap may be damaged, check if necessary:
Inspect brake system for leaks with pressure tester. AR42.10-P-0015GX 
3 Remove bolt (1) and detach brake caliper support (2) from front axle or rear axle TORQUE SPECIFICATION Front axle *BA42.10-P-1003-03G 
TORQUE SPECIFICATION Rear axle *BA42.10-P-1003-17B 
4 Remove bolt (3) and detach brake disk (4) IMPORTANTInstallation:  When replacing the brake disks (4) always replace in pairs.
Always replace bolt (3).
 
5 Clean interference fit (arrow) on brake disk and wheel hub and grease lightly with MB-long-life grease   *BR00.45-Z-1001-06A 
6 Install in the reverse order    
7 Check brake fluid level    
REFER TO MAINTENANCE Hydraulic brake system - check and correct fluid level AP42.50-P-4210G
FLUID SPECIFICATION *BF42.10-P-1001-01B 
FRONT AXLE FLOATING CALIPER

Number Designation Model 463.270/271
BA42.10-P-1003-03G Self-locking bolt, brake caliper support to joint housing Nm 190
REAR AXLE FLOATING BRAKE CALIPER

Number Designation Model 463.270/271
BA42.10-P-1003-17B Self-locking bolt, brake caliper support to rear axle tube Nm 116
BRAKE FLUID

Number Designation Model 463
BF42.10-P-1001-01B Brake fluid Filling capacity Liters ≈ 0.6...0.83
Specifications for Sheet BB00.40-P-0330-01A
Operating Fluids Sheet BB00.40-P-0331-00A
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1001-06A Long-life grease A 000 989 63 51 11