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Home >> Mercedes Benz >> 2006 >> E500 Base >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Air Intake, Turbocharging - 211 Chassis >> Testing & Repair >> Remove/install engine charge air duct upstream of charge air cooler - AR09.41-P-8623T

Remove/install engine charge air duct upstream of charge air cooler - AR09.41-P-8623T

ENGINE 648.961 in MODELS 211.023 /026 /223 /226 

Fig 1: Identifying Screw And Charge Air Duct
G04982886
Fig 2: Identifying Bracket
G04982887
REMOVINGINSTALLING Remove/Install    
DANGER Risk of death  caused by vehicle slipping or toppling from the lifting platform. Align vehicle between the columns of the lifting platform and position the four support plates below the support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
1 Remove bottom section of sound-proofing capsule   AR94.30-P-5300T
2 Detach the charge air hose from the charge air cooler; to do this, release the securing clamps IMPORTANT Small quantities of oil or oil marks in the charge air hose are normal, and are due to the crankcase ventilation.
IMPORTANTInstallation:  Inspect the charge air hose and sealing rings for damage and replace if necessary. Ensure that the securing clamps are fitted correctly.
 
3 Detach bracket (3) from the crankcase and unclip bracket (4) at the crankcase    
4 Unscrew the lower bolt on the right engine mount and raise the engine See ↓  
    Remove front engine mount AR22.10-P-1260T
5 Loosen the screws (1) and pull the charge air duct (2) downwards and out TORQUE SPECIFICATION *BA09.41-P-1008-01A 
6 Install in the reverse order    
TORQUE SPECIFICATION CHARGE AIR PIPE/CHARGE AIR COOLING

Number Designation Engine 648.960/ 961
BA09.41-P-1008-01A Bolt of charge air duct to generator Nm 20