Empty, fill fuel tank - AR47.10-P-4001T

MODEL 211 with ENGINE 628, 642, 646, 647, 648 

Illustrated on model 211.026 

Fig 1: Identifying Drain Hose, Fuel Return Hose, Fuel Return Line And Safety Tank - Illustrated On Model 211.026

Model 211.028 

Fig 2: Identifying Fuel Return Hose And Fuel Return Line - Model 211.028

	Draining
	Risk of explosion  caused by fuel igniting, risk of poisoning  caused by inhaling and swallowing fuel and risk of injury  to eyes and skin caused by contact with fuel.	No fire, sparks, open flames or smoking. Pour fuels only into suitable and appropriately marked containers. Wear protective clothing when handling fuel.	AS47.00-Z-0001-01A
1	Open fuel filler cap, remove and reinstall	to release the excess pressure in the fuel tank.
2.1	Remove trim panels of cylinder head cover	Engine 646 except 646.8, 647	AR01.20-P-5014-02A
		Engine 648	AR01.20-P-5014-02C
2.2	Remove top engine cover	Engine 646.8: Pull off the top engine cover from above.
		Engine 642	AR01.10-P-2405TI
		Engine 628	AR01.10-P-2405TD
3.1	Open CLIC clamp and detach fuel return hose (2a) from fuel return line (2b)	Engine 642, 646, 647, 648 Do not use pointed or sharp-edged tools to remove the fuel return hose (2) otherwise it will be damaged. Catch feathering-out fuel with rag. Installation:  Fit new CLIC clamps otherwise leaks can occur. Never use screw clamps or spring band clamps.
			*WH58.30-Z-1011-02A
3.2	Remove fuel return hose (2a) from fuel return line (2b)	Engine 628 Catch escaping fuel with an absorbent rag.
			*BA07.16-P-1016-01C
4	Fit drain hose (1) to fuel return line (2b) and insert end piece into safety tank (3)
	Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near the running engine	Secure vehicle to prevent it from moving by itself. Wear closed and snug-fitting work clothes. Do not grasp hot or rotating parts.	AS00.00-Z-0005-01A
5	Crank the engine and empty fuel tank	Pay attention to the filling capacity of the fuel tank to prevent an overflow from the safety tank (3)! The fuel tank is emptied by sampling the excess fuel delivered.
			*BF47.10-P-1001-01A
6	Install in the reverse order
	Fill
7	Open fuel filler flap and remove filler cap
8	Pump fuel out of the safety tank (3) through the filler neck into the fuel tank	Connect the ground cable of the Saugmaster suction device to the vehicle to prevent electrostatic charging and the formation of arcs. Observe manufacturer's operating instructions and notes.
			*WE58.40-Z-1001-22A
9	Mount filler cap and close fuel filler flap
10	Remove ground cable of Saugmaster suction device
	Checking
	Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near the running engine	Secure vehicle to prevent it from moving by itself. Wear closed and snug-fitting work clothes. Do not grasp hot or rotating parts.	AS00.00-Z-0005-01A
11	Carry out an engine test run and check the fuel system for leaks	In the event of a leak, determine and eliminate the cause, otherwise malfunctions and serious environmental pollution may occur.

COMMON RAIL DIESEL INJECTION (CDI)

FUEL TANK

FUEL TANK

FUEL TANK

FUEL TANK