LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2006 >> E320 >> Repair and Diagnosis >> Collision >> General Collision Information >> Rear Wall & Rear End >> Testing & Repair >> Replace bottom rear end center assembly together with rear cross member - AR64.20-P-1060T >> Prepare new parts - AR64.20-P-1060-02T

Prepare new parts - AR64.20-P-1060-02T

Fig 1: Identifying Spot Weld Cutter (201 589 00 51 00)
G04985223
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1002-01A Ball cutter, dia. 12 mm
WH58.30-Z-1006-01A Vario Drill WS 91 spot weld removing tool
WH58.30-Z-1001-03A Round wire brush, braided, dia. 70 mm
WH58.30-Z-1024-04A Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)
WORKSHOP EQUIPMENT

WE58.40-Z-1001-03A Drill (electric/pneumatic)
WE58.40-Z-1002-03A Straight grinder (electric/pneumatic)
WE58.40-Z-1003-03A Angle grinder (electric/pneumatic)
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
Fig 2: Identifying Welding And Cutting Area
G04985224
  1. Expose spot welds and cut out with spot weld cutter (areas A, D, E and H).
  2. Grind connection surfaces in checked areas to bare metal. Sand spot weld flanges to bare metal on both sides
  3. Coat insides of spot weld flanges with zinc dust paint.
    Fig 3: Identifying Grinding Surfaces Area
    G04985225
    Fig 4: Identifying Grinding Surfaces Area
    G04985226

    IMPORTANT When left and right reinforcements are damaged.

    1. Grind connection surfaces in checked areas to bare metal. Sand spot weld flanges to bare metal on both sides
    2. Coat insides of spot weld flanges with zinc dust paint.
scientia non olet · About LEMON Manuals