Install longitudinal member connection element and rear cross member and weld in - AR64.20-P-1200-03T

COMMERCIALLY AVAILABLE TOOLS

Number	Designation
WH58.30-Z-1003-01A	Electrode miller
WH58.30-Z-1003-02A	Clamping pliers
WH58.30-Z-1038-02A	Manual temporary fastener, dia.6.4 mm - clamping range 0 -15 mm, identification color silver Firma Hausmann GmbH D-34346 Hann. Munden, Germany
WH58.30-Z-1003-29A	Hand riveter

WORKSHOP EQUIPMENT

WE58.40-Z-1001-02A	Inert gas welder
WE58.40-Z-1002-02A	Spot welder
WE58.40-Z-1001-03A	Drill (electric/pneumatic)
WE58.40-Z-1003-03A	Angle grinder (electric/pneumatic)
WE58.40-Z-1005-03A	Wet/dry vacuum cleaner
WE58.40-Z-1003-14A	Blind rivet tool

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42
BR00.45-Z-1001-13A	Rivet	A 003 990 35 97

Fig 1: Identifying Drill Rivet Holes Area On Rear Cross Member

1. Install longitudinal member and cross member, fit and fasten with straightening tool and clamping pliers.
2. Drill 6.5 mm dia. rivet holes (areas AA, J, M, Y and Z).
3. Drill hole (area AC).
4. Longitudinal member on skirt (area K).
5. Remove longitudinal member and cross member.
6. Deburr rivet holes on both sides
   Fig 2: Identifying Rivet Holes On Cross Member

   
7. Install longitudinal member and cross member, fit and fasten with straightening tool and pop-up rivets with locking thread.
8. Rivet longitudinal member and cross member with Ø 6.4x14 mm flat head rivets (areas AA, J, M, Y and Z).
9. Longitudinal member and cross member (areas L, P, R and AD).
10. Longitudinal member (area AC).
    Fig 3: Identifying Longitudinal Member

    
11. Remove straightening tools.
12. longitudinal member (areas A, B and D).
13. Coat inner welding area with zinc dust paint.