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Home >> Mercedes Benz >> 2006 >> CLK55 >> Repair and Diagnosis >> External Pages >> Different car >> Section 303 (Air Intake, Turbo Charging -- CLK350 Coupe (209.356)) >> Testing & Repair >> Remove/install the air duct housing - AR09.20-P-0080QB

Remove/install the air duct housing - AR09.20-P-0080QB

WARNING: This page is about a different car, the 2009 Mercedes-Benz CLK350 and 2008 Mercedes-Benz CLK350. However, it is still accessible from the selected car via links, so may be relevant.

ENGINE 272.920 in MODELS 203.052/252/752 

ENGINE 272.940 in MODELS 203.054/254, 209.354/454 

ENGINE 272.960 in MODELS 203.056/256/756, 209.356/456 

ENGINE 272.970 in MODELS 203.087/287 

ENGINE 272.941 in MODELS 203.092/292 

ENGINE 273 in MODEL 209 

Fig 1: Identifying Air Duct Housing Components
G07716373Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install    
DANGER Risk of injury  caused by fingers being pinched or crushed  when removing, installing or aligning hoods, doors, trunk lids, tailgates or sliding roof. Keep body parts and limbs well clear of moving parts. AS00.00-Z-0011-01A
1 Turn key in ignition switch to position "0".    
2 Open engine hood and raise to vertical position Model 203 AR88.40-P-1000P
    Model 209  
3 Remove air filter housing   AR09.10-P-1150QB 
4 Remove hot film mass air flow sensor (B2/5)   AR07.07-P-1453QB
5 Detach the hose (1) at the centrifuge cover (2)    
6 Detach retaining clamp (3) on the electric wiring harness from the air duct housing (4)    
7 Push notch (4a) downwards and swing away air duct housing (4) from under throttle valve actuator (M16/6)    
8 Raise notch (4b) and remove air duct housing (4) from throttle valve actuator (M16/6)    
9 Detach the hose (1) at the air duct housing (4) IMPORTANT Only when replacing the air duct housing (4).
NOTESInstallation:  Replace the CLIC clamp (A). Never use screw and nut clamps or spring bracket clamps; otherwise, there is a possibility of leaks.
 
    COMMERCIALLY AVAILABLE TOOLS *WH58.30-Z-1011-02A 
10 Check seals (5) and replace if necessary    
11 Install in the reverse order    
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1011-02A Clamping pliers