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Home >> Mercedes Benz >> 2006 >> CL500 >> Repair and Diagnosis >> Restraints >> Seat Belts >> Seats, Restraint Systems -- Testing & Repair -- 215 & 220 Chassis >> Testing & Repair >> Remove/install passenger airbag unit - AR91.60-P-0680M

Remove/install passenger airbag unit - AR91.60-P-0680M

Models 215, 220 

Shown on model 220 

Fig 1: Identifying Passenger Airbag Unit Remove/Install Components - Shown On Model 220
G04851887
REMOVINGINSTALLING Remove/install     
DANGER Risk of injury.  Injuries may result when performing testing or repair work on airbag or emergency tensioning retractor units. Store airbag units with expulsion area on top, do not subject to temperatures above 100° C. Interrupt power supply when working on such units AS91.00-Z-0001-01A
NOTES Assessment of airbag and belt tensioner units in accident vehicles   AH91.00-P-0006-01B
NOTES Instructions for performing repair, body work and welding on vehicles with airbags and ETR units   AH91.00-P-0002-01M
IMPORTANT Legal regulations on handling and storing airbags and emergency tensioning retractors   AH91.00-P-0004-01A
1 Withdraw ignition key    
2 Remove glove compartment   AR68.10-P-1400M
3.1 Remove center air nozzle IMPORTANT Only model 215 AR68.10-P-1150N
4.1 Remove right side air outlet IMPORTANT Only model 215 AR68.10-P-1100N
5 Disconnect plugs from ignition squibs (R12/4 and R12/5) at gas generator IMPORTANTInstallation:  Connectors must audibly engage when connected  
6 Unscrew nuts (2) from front passenger airbag unit   *BA91.60-P-1003-01A 
7 Take out front passenger airbag unit If the airbag unit is replaced, dispose of the faulty one in a proper manner.↓  
REFER TO FORMS Notes on disposing of airbag and emergency tensioning retractor units   OS91.00-P-0001-01A
  Make airbag units unusable   AR91.60-P-0611A 
8 Install in the reverse order IMPORTANTInstallation:  A new instrument panel must be installed after the front passenger airbag unit has been activated  
9 Carry out diagnosis IMPORTANT Star Diagnosis  
TORQUE SPECIFICATION AIRBAG CHART

Number Designation Model 215 Model 220
BA91.60-P-1003-01A Nut of front passenger airbag unit to instrument panel mounting Nm 8 8
Fig 2: Identifying Torque Wrench (001 589 66 21 00)
G04851888