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Home >> Mercedes Benz >> 2006 >> CL500 >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> Climate Control -- Testing & Repair -- 215 & 220 Chassis >> Testing & Repair >> Install/remove condenser - AR83.30-P-6540 >> Install/remove condenser - AR83.30-P-6540M

Install/remove condenser - AR83.30-P-6540M

MODELS 215.373 /374 /375 /376 /378, 220 (except, 220.179) 

Fig 1: Identifying Condenser Remove/Install Components - Models 215.373
G04851496Courtesy of MERCEDES-BENZ USA

Vehicles with Active Body Control 

Fig 2: Identifying Condenser Remove/Install Components - Vehicles With Active Body Control
G04851497Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/Install     
DANGER Risk of explosion  from welding or soldering work on closed air conditioning system. Risk of poisoning.  Inhaling overheated refrigerant vapors may be toxic. Risk of injury.  Contact with liquid refrigerant may result in injury to the skin and eyes. Never perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear eye protection and protective gloves. Work only in well ventilated areas. Carry out repair work on the air conditioning system circuit only after the system has been discharged. AS83.00-Z-0001-01A
NOTES Conduct if air conditioning system is damaged or leaking All models AH83.30-N-0004-01A
NOTES Protect air conditioning circuit and components from moisture when carrying out repair work All models with AC AH83.30-N-0005-01A
IMPORTANT Notes on handling refrigerant R134a All models with AC AH83.30-N-0003-01A
1 Drain air conditioning system (recycling), evacuate, fill, inspect for leaks IMPORTANT When filling the air conditioning system, feed extracted quantity of compressor oil back into the refrigerant circuit (new oil).  
2 Remove radiator Type 215.373/376  
    Type 215.374/375 AR20.20-P-3865AB
    Type 215.378 AR20.20-P-3865MC
3 Loosen hydraulic oil lines (3) IMPORTANTInstallation:  Check hydraulic fluid level of power steering and correct hydraulic fluid level if necessary.  
4 Unscrew nut (5) from the pressure or hot gas line connection at the condenser (1) IMPORTANT Plug openings (parts kit).  
    TORQUE SPECIFICATION *BA83.30-P-1011-01A 
5.1 Remove screw (8) Vehicles with Active Body Control (ABC) code 487a  
6.1 Unscrew ABC suspension bolt (6) at radiator (7) and set radiator (7) aside Vehicles with Active Body Control (ABC) code 487a  
7 Unscrew screw (4)    
8 Remove condenser (1) IMPORTANT Observe the oil refill quantity when replacing the condenser. *BF83.55-P-1003-01A 
9.1 Replace fluid reservoir If necessary AR83.30-P-6520M 
    IMPORTANT In the event of air conditioning failure due to leaks, contamination or ice formation, when repairing or exchanging the refrigerant compressor, a new fluid reservoir has to be installed  
10 Install in the reverse order    
AIR CONDITIONING SYSTEM

Number Designation Model 215 Model 220
BA83.30-P-1011-01A Pressure and hot gas line to condenser Nm 10 10
REFRIGERANT COMPRESSOR

Number Designation Refrigerant compressor 7SE16 in Model 215 Refrigerant compressor 7SE16 in model 220
BF83.55-P-1003-01A Additional oil filling capacity when replacing condenser Compressor oil cm3 30 30
Specifications for Operating Fluids Sheet BB00.40-P-0362-00A BB00.40-P-0362-00A