Separating rear end - AR64.20-P-1020-01PB

Fig 1: Identifying Spot Weld Cutter (201 589 00 51 00)

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COMMERCIALLY AVAILABLE TOOLS

Number	Designation
WH58.30-Z-1002-01A	Ball cutter, dia. 12 mm
WH58.30-Z-1006-01A	Vario Drill WS 91 spot weld removing tool
WH58.30-Z-1001-03A	Round wire brush, braided, dia. 70 mm
WH58.30-Z-1024-04A	Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)

WORKSHOP EQUIPMENT

WE58.40-Z-1001-03A	Drill (electric/pneumatic)
WE58.40-Z-1002-03A	Straight grinder (electric/pneumatic)
WE58.40-Z-1003-03A	Angle grinder (electric/pneumatic)
WE58.40-Z-1005-03A	Wet/dry vacuum cleaner

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42

Fig 2: Identifying Rear End Spot Welds Cutting Areas (1 Of 3)

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Expose spot welds and cut out in areas marked with points.

Fig 3: Identifying Rear End Spot Welds Cutting Areas (2 Of 3)

Fig 4: Identifying Rear End Spot Welds Cutting Areas (3 Of 3)
Remove rear end.

Fig 5: Identifying Rear End Grinding Areas

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Grind connection surfaces down to bare metal in shaded areas.
Grind spot welding flanges down to bare metal on both sides
Remove grinding and drilling chips using wet/dry vacuum cleaner.
Coat insides of spot welding flanges with zinc dust paint.