Remove/install constant velocity joint or rubber boot on rear axle shaft - AR35.30-P-0661PF

MODEL 203.018 /065 /218 /265 /718 

RA center piece 210E 

Fig 1: Identifying Constant Velocity Joint Or Rubber Boot On Rear Axle Shaft Remove/Install Components

	Remove/install
1	Remove rear axle shaft (37a)	Model 203	AR35.30-P-0620PF
2	Remove hose clamps (37k)	Installation:  Fit new hose clamps (37k); make sure that hose clamp width is correct when doing so.
3	Detach cup seal (37i) from inner joint ring (37c) and outer joint ring (37b)	Installation:  Do not oil or grease the O-ring.	AR35.30-P-0661-01PF
		Filling capacity of inner constant velocity joint	*BF35.30-P-1001-01D
		Filling capacity of outer constant velocity joint	*BF35.30-P-1002-01D
		Clamping pliers	*WH58.30-Z-1011-02A
4	Disassemble constant velocity joint	Refer to: ↓ Disassemble constant velocity joint, check for wear, assemble	AR35.30-P-0661-03PF
5	Press joint hub (37d) off rear axle shaft (37a)	Refer to: ↓ Press joint hub (37d) off rear axle shaft (37a), press on and caulk.	AR35.30-P-0661-02PF
		Drift	Figure
		Clamping jaws	Figure
		Clamping jaws	Figure
	Shell halves (2 ea.) for pressing off and caulking the inner constant velocity joint.		WF58.50-P-3530-01A
	Caulker for securing joint hub (37d) on rear axle shaft (37a)		WF58.50-P-3530-07P
6.1	Remove rubber boot (37l) from opposite constant velocity joint	Only if necessary. Rubber boot (37l) can be pulled off over rear axle shaft (37a).
	Check
7	Check constant velocity joint for wear	Refer to: ↓ Disassemble constant velocity joint, check for wear, assemble	AR35.30-P-0661-03PF
		If outer constant velocity joint is defective, new rear axle shaft (37a) must be fitted.
8	Install in the reverse order

REAR AXLE SHAFT

Number	Designation			Model 203.018/065/218/ 265/718
BF35.30-P-1001-01D	Filling capacity	Inner constant velocity joint	g	120
BF35.30-P-1002-01D	Filling capacity	Outer constant velocity joint	g	120

Fig 2: Identifying Clamping Jaws (116 589 11 31 00)

Fig 3: Identifying Clamping Jaws (116 589 10 31 00)

Fig 4: Identifying Drift (116 589 15 15 00)

COMMERCIALLY AVAILABLE TOOLS

Number	Designation
WH58.30-Z-1011-02A	Clamping pliers