Remove/install charge air cooler - AR09.41-P-6817PK
ENGINE 111.955 in MODEL 203.045
ENGINE 271.940 in MODELS 203.042 /242 /742, 209.342 /442
ENGINE 271.946 in MODELS 203.046 /246 /746
ENGINE 271.948 in MODELS 203.040 /740
ENGINE 271.921 in MODEL 203.730
ENGINE 271.955 in MODELS 209.341 /441
Fig 1: Identifying Charge Air Cooler Remove/Install Components - Engine 271.948 In Models 203.040 /740
| Remove/install | |||
| Risk of death caused by vehicle slipping or toppling off the lifting platform. | Align vehicle between columns of lifting platform and position four support plates at lifting platform support points specified by vehicle manufacturer. | AS00.00-Z-0010-01A | |
| 1 | Remove engine compartment paneling | AR61.20-P-1105P | |
| 2 | Remove front bumper. | Model 203 | AR88.20-P-2000P |
| Model 209 | AR88.20-P-2000Q | ||
| 3 | Detach charge air hoses (110/5) at charge air cooler (110/2) | Thoroughly clean connection points, do not grease. Pay attention to exact seating of notch springs, to avoid slackening of charge air hoses. |
|
| 4 | Unclip charge air cooler (110/2) at bottom of radiator (arrow) | ||
| 5 | Detach plates (10) of charge air cooler (110/2) from sleeves of radiator | ||
| 6 | Remove charge air cooler (110/2) | ||
| 7 | Remove air scoop (110/9) | When replacing the charge air cooler | |
| 8 | Install in the reverse order |