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Retrofit hotel lock wiring harness. - AZ88.50-P-0003-02P

Fig 1: Identifying Wiring Harness Repair Kit (220 589 02 99 00)
G04737616

Complete hotel lock wiring harness. 

  1. Install contact spring (1) at end of brown (br) line.

    IMPORTANT The brown (br) line should have a length of 2300 mm and a line cross section of 0.5 mm2

  2. Install contact spring (1) at both ends of yellow (ge) line.

    IMPORTANT The yellow (ge) line should have a length of 2700 mm and a line cross section of 0.5 mm2

  3. Install round terminal at other end of brown (br) line.
    Fig 2: Identifying Hotel Lock Wiring Harness Diagram (1 Of 3)
    G04737617
  4. Install contact spring (1) of yellow (ge) line in chamber "2" of white, 2-pin connector (3).

    IMPORTANT Connect other contact spring (1) of yellow (ge) line to rear SAM control module with fuse and relay module (N10/2) later.

  5. Install contact spring (1) of brown (br) line in chamber "1" of white, 2-pin connector (3) and white 2-pin connector (3).
    Fig 3: Identifying Hotel Lock Wiring Harness Diagram (2 Of 3)
    G04737618
  6. Tie yellow (ge) and brown (br) line together with insulating tape according to dimensions.

    IMPORTANT The insulating tape should have a distance of at least 30 mm to the white, 2-pin connector (3).

    Fig 4: Identifying Hotel Lock Wiring Harness Diagram (3 Of 3)
    G04737619
  7. Fasten completed hotel lock wiring harness (4) with white, 2-pin connector (3) to vehicle wiring harness on trunk lid (5) according to dimensions (see arrow).
    Fig 5: Identifying White 2-Pin Connector, Vehicle Wiring Harness, Trunk Lid & Dimensions
    G04737620
  8. Route hotel lock wiring harness (4) along vehicle wiring harness on trunk lid (5) in left trunk and fasten with cable strap.
    Fig 6: Identifying Hotel Lock Wiring Harness And Trunk Lid
    G04737621
  9. Route hotel lock wiring harness (4) along vehicle wiring harness in trunk on left to rear SAM control module with fuse and relay module (N10/2) and fasten with cable strap.
  10. Connect brown (br) line for hotel lock wiring harness (4) to Central ground (SAM/rear) (W55).
    Fig 7: Identifying SAM Control Module With Fuse And Relay Module, Central Ground & Hotel Lock Wiring Harness
    G04737622
  11. Disconnect black, 28-pin connector (6) from socket "21" in rear SAM control module with fuse and relay module (N10/2).

    IMPORTANT Socket "21" is marked (see arrow).

    Fig 8: Identifying Black 28-Pin Connector & Fuse & Relay Module
    G04737623
  12. Remove contact carrier (7) from clutch housing (9).
  13. Install yellow (ge) line for hotel lock wiring harness in chamber "18" of contact carrier (7).
  14. Install contact carrier (7) in connector housing (9).
  15. Tie back excess length of hotel lock wiring harness and yellow (ge) line to vehicle wiring harness with cable strap.
    Fig 9: Identifying SAM Control Module With Fuse And Relay Module, Contact Carrier & Connector Housing
    G04737624
  16. Connect black, 28-pin connector (6) in socket "21" in rear SAM control module with fuse and relay module (N10/2).

    IMPORTANT Socket "21" is marked (see arrow).

    Fig 10: Identifying Black 28-Pin Connector & Fuse & Relay Module
    G04737625
  17. Connect white, 2-pin connector (3) for hotel lock wiring harness (4) to trunk lid contact switch (S88/6).
    Fig 11: Identifying Hotel Lock Wiring Harness, Trunk Lid Contact Switch, White 2-Pin Connector & Trunk Lid Handle
    G04737626