Remove/install seat belt with emergency tensioning retractor - AR91.40-P-0630P

MODEL 203

Fig 1: Identifying Seat Belt With Emergency Tensioning Retractor Remove/Install Components

Fig 2: Identifying Belt Tension Sensor, Anti-Twist Lock, Electrical Connector And Screw

	Remove/install
	Risk of injury caused by release of spring in the automatic belt retractor is released.	Never disassemble automatic belt retractors.	AS91.00-Z-0002-01A
	Risk of injury. Injuries may result when performing testing or repair work on airbag or emergency tensioning retractor units.	Store airbag unit with deployment face up, do not subject to temperatures above 100°C. When working on these units, disconnect the power supply.	AS91.00-Z-0001-01A
	Instructions for performing repair, body work and welding on vehicles with airbags and ETR units	Model 171, 199, 203, 209, 211, 215, 220, 230, 240, 463.243/244/245/246/247/248/249/250 /254/309/322/323/332/333	AH91.00-P-0002-01M
	Assessment of airbag and belt tensioner units in accident vehicles	Model 129 as of 1.7.93, 163, 168, 170, 171, 199, 202 as of 1.7.93, 203, 208, 209, 210, 211, 215, 220, 230, 240, 414, 461, 463, 638, 901, 902, 903, 904, 905, WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7	AH91.00-P-0006-01B
	Legal regulations on handling and storing airbags and emergency tensioning retractors	Model 124, 129, 140, 163, 168, 170, 171, 199, 202, 203, 208, 209, 210, 211, 215, 220, 230, 240, 314, 316, 318, 414, 461, 463.200/204/206/207/208/209/220/221 /224/225/227/228/230/231/232/233/240 /241/243/244/245/246/247/248/249/250 /254/300/304/307/308/309/320/321/322 /323/324/325/327/328/330/331/332/333, 638, 668, 670, 901, 902, 903, 904, 905, WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7, 930, 932, 933, 934, 950, 952, 953, 954, 970, 972, 974, 975, 976, 690.6, 450.3/4, 452.3/4, 454, 639.601/603/605/701/703/705/711/713/811/813/815	AH91.00-P-0004-01A
1.1	Remove screw (7)	On model 203.7 USA version code 494a passenger-side
2.1	Remove cover (8) on belt end fitting	On model 203.7 USA version code 494a passenger-side
3.1	Unscrew bolt (9)	On model 203.7 USA version code 494a passenger-side Installation: Mount anti-twist lock (11) with the wide lug (arrow) downwards. The cable duct points backwards during assembly. Installation: If the anti-twist lock (11) is assembled incorrectly the belt tension sensor (B48/3) may be damaged.
		Bolt on belt end fitting	*BA91.40-P-1001-01A
3.2	Unscrew bolts on belt end fitting	Model 203.7 except USA version code 494a
		Bolt on belt end fitting	*BA91.40-P-1001-01A
4.1	Take out belt end fitting	Model 203.7 except USA version code 494a
5.1	Remove paneling on B-pillar	Model 203.0/2	AR68.30-P-4700P
5.2	Remove rear passenger compartment side trim panel	Model 203.7	AR68.30-P-4780PB
6.1	Separate electrical connector (10)	Only passenger-side on model 203.7 USA version code 494a
7	Unscrew screw from upper belt guide fitting (1).	Bolt/nut on front seat belt guide bracket	*BA91.40-P-1002-01A
8	Unscrew bolts of automatic belt retractor (2)	Screw on front automatic belt reel	*BA91.40-P-1004-01A
9	Unscrew bolts of retaining plate (6)
10	Detach coupling on driver ETR [GUS] squib (R12/1), passenger ETR [GUS] squib (R12/2)
11	Remove automatic belt retractor (4)	If the seat belt with emergency tensioning retractor is exchanged, the defective emergency tensioning retractor device must be disposed of properly: ↓ Render emergency belt tensioned units unusable	AR91.40-P-0611A
	Notes on disposing of airbag and emergency tensioning retractor units		OS91.00-P-0001-01A
12	Cut through the cable tie on the back of the automatic belt retractor (4)
13	Install in the reverse order
14	Carry out seat belt function test

SEAT BELTS/EMERGENCY TENSIONING RETRACTORS

Number	Designation		Model 203
BA91.40-P-1001-01A	Belt end fitting screw	Nm	30
BA91.40-P-1002-01A	Bolt/nut on front seat belt guide bracket	Nm	30
BA91.40-P-1004-01A	Screw on front automatic belt reel	Nm	30