Removing and installing exhaust system complete - AR49.10-P-7000RA (SL55 AMG, SL63 AMG)
ENGINE 113.995 in MODEL 230.472
ENGINE 113.992 in MODEL 230.474
ENGINE 156 in MODEL 230.470
| Remove/install | |||
|---|---|---|---|
| Risk of death caused by vehicle slipping or toppling off the lifting platform. | Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury from grazing or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. | AS00.00-Z-0017-01A | |
| 1 | Raise vehicle with lifting platform | ||
| 2 | Remove rear section of lower engine compartment paneling | AR61.20-P-1105R | |
| 3 | Disconnect connectors for O2 sensors and unclip electrical feed lines from clamping brackets | AR14.00-P-5303R | |
| 4 | Support exhaust system (1) |
*WE58.40-Z-1030-11A | |
| *WE58.40-Z-1018-11A | |||
| 5 | Unscrew bolts (11/1) | ||
| *BA14.10-P-1002-01B | |||
| *BA14.10-P-1002-01N | |||
| 6 | Cross strut (35) of frame floor Detach | ||
| *BA61.10-P-1007-01C | |||
| 7 | Remove rear diagonal struts (5) | *BA62.30-P-1004-01A | |
| 8 | Detach center exhaust rubber mount (9/1) | ||
| 9 | Push down rear exhaust rubber mounts (9/2) off retaining clips (8) | Apply liquid lubricant to retaining clip (8) and in the hole of the rear exhaust rubber mount (9/2). |
|
| Lubricant | *BR00.45-Z-1002-06A | ||
| 10 | Take out complete exhaust system (1) | ||
| 11 | Detach cross strut (35) from exhaust system (1) | If necessary | |
| Checking | |||
| 12 | Check rivet nuts in exhaust manifold for damage; replace if required. | AR49.10-P-5531-01DA | |
| Fig 2 | |||
| 13 | Check exhaust rubber mounts (9/1, 9/2) for wear and damage, replace if required. | ||
| 14 | Install in the reverse order | ||
| 15 | Inspect installation position and unobstructed movement of all parts of the exhaust system (1) | ||
| Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the running engine | Secure vehicle to prevent it from moving by itself. Wear closed and snug-fitting work clothes. Do not grasp hot or rotating parts. |
||
| 16 | Carry out an engine test run and check the exhaust system (1) for leaks | ||
EXHAUST MANIFOLD
| Number | Designation | Engines 113.940/941/942/943/944/945/946/948/960/961/962/963/964/965/966/967/968/969/971/980/981/982/984/986/992/993/995 | |
|---|---|---|---|
| BA14.10-P-1002-01B | Flange connection, exhaust manifold and front exhaust pipes | Nm | 20 |
EXHAUST MANIFOLD
| Number | Designation | Engine 156 | |
|---|---|---|---|
| BA14.10-P-1002-01N | Flange connection for exhaust manifold/front exhaust pipe | Nm | 20 |
CROSSMEMBER AND FRONT REINFORCEMENT
| Number | Designation | Model 230 | |
|---|---|---|---|
| BA62.30-P-1004-01A | Bolt for diagonal strut | Nm | 70 |
FRAME FLOOR ASSEMBLY
| Number | Designation | Model 230 | |
|---|---|---|---|
| BA61.10-P-1007-01C | Bolts connecting cross strut to frame floor | Nm | 20 |
WORKSHOP EQUIPMENT
| WE58.40-Z-1018-11A | Transmission platform |
| WE58.40-Z-1030-11A | Transmission jack |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1002-06A | Lubricating paste, rubber parts 2.5 kg, DB supply specification 6867.00 | A 000 989 01 60 |