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Removing and installing exhaust system complete - AR49.10-P-7000RA (SL55 AMG, SL63 AMG)

ENGINE 113.995 in MODEL 230.472 

ENGINE 113.992 in MODEL 230.474 

ENGINE 156 in MODEL 230.470 

Fig 1: Identifying Exhaust System Components
G05075534Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install    
DANGER Risk of death  caused by vehicle slipping or toppling off the lifting platform. Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
DANGER Risk of injury from grazing or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. AS00.00-Z-0017-01A
1 Raise vehicle with lifting platform IMPORTANT Position arms of lift platform in such a way that bolts (5/1) of the rear diagonal struts (5) are accessible.  
2 Remove rear section of lower engine compartment paneling   AR61.20-P-1105R
3 Disconnect connectors for O2 sensors and unclip electrical feed lines from clamping brackets   AR14.00-P-5303R
4 Support exhaust system (1) COMMERCIALLY AVAILABLE TOOLS with transmission jack and transmission plate COMMERCIALLY AVAILABLE TOOLS COMMERCIALLY AVAILABLE TOOLS *WE58.40-Z-1030-11A 
    COMMERCIALLY AVAILABLE TOOLS *WE58.40-Z-1018-11A 
5 Unscrew bolts (11/1) IMPORTANTInstallation:  Install new bolts (11/1).  
TORQUE SPECIFICATION Engine 113 *BA14.10-P-1002-01B 
    TORQUE SPECIFICATION Engine 156 *BA14.10-P-1002-01N 
6 Cross strut (35) of frame floor Detach IMPORTANT Secure sliding block (10) with cable strap to prevent it from falling out.  
    TORQUE SPECIFICATION *BA61.10-P-1007-01C 
7 Remove rear diagonal struts (5) TORQUE SPECIFICATION *BA62.30-P-1004-01A 
8 Detach center exhaust rubber mount (9/1) IMPORTANTInstallation:  Screw on the retaining bracket of the RPM sensor line.  
9 Push down rear exhaust rubber mounts (9/2) off retaining clips (8) IMPORTANT To simplify removal:
Apply liquid lubricant to retaining clip (8) and in the hole of the rear exhaust rubber mount (9/2).
 
    Lubricant *BR00.45-Z-1002-06A 
10 Take out complete exhaust system (1) NOTES Do not damage rear bumper.
IMPORTANT Tilt exhaust system 45° about longitudinal axis.
 
11 Detach cross strut (35) from exhaust system (1) If necessary  
INSPECT Checking     
12 Check rivet nuts in exhaust manifold for damage; replace if required.   AR49.10-P-5531-01DA 
    SPECIAL TOOL Fig 2
13 Check exhaust rubber mounts (9/1, 9/2) for wear and damage, replace if required.    
14 Install in the reverse order    
15 Inspect installation position and unobstructed movement of all parts of the exhaust system (1) IMPORTANT The exhaust system (1) must be installed free of tension.  
DANGER Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near the running engine Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not grasp hot or rotating parts.
 
16 Carry out an engine test run and check the exhaust system (1) for leaks    
EXHAUST MANIFOLD

Number Designation Engines 113.940/941/942/943/944/945/946/948/960/961/962/963/964/965/966/967/968/969/971/980/981/982/984/986/992/993/995
BA14.10-P-1002-01B Flange connection, exhaust manifold and front exhaust pipes Nm 20
EXHAUST MANIFOLD

Number Designation Engine 156
BA14.10-P-1002-01N Flange connection for exhaust manifold/front exhaust pipe Nm 20
CROSSMEMBER AND FRONT REINFORCEMENT

Number Designation Model 230
BA62.30-P-1004-01A Bolt for diagonal strut Nm 70
FRAME FLOOR ASSEMBLY

Number Designation Model 230
BA61.10-P-1007-01C Bolts connecting cross strut to frame floor Nm 20
WORKSHOP EQUIPMENT

WE58.40-Z-1018-11A Transmission platform
WE58.40-Z-1030-11A Transmission jack
Fig 2: Identifying Cocking Bolt (103 589 01 39 00)
G07473102Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1002-06A Lubricating paste, rubber parts 2.5 kg, DB supply specification 6867.00 A 000 989 01 60