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Home >> Mercedes Benz >> 2005 >> S55 >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Complete Engine -- Testing & Repair -- 215 & 220 Chassis - 2 Of 2 >> Testing & Repair >> Remove/install end cover - AR01.40-P-8913 >> Remove/install the end cover - AR01.40-P-8913MC

Remove/install the end cover - AR01.40-P-8913MC

ENGINE 275 in MODEL 215, 216, 220, 221, 230 

Fig 1: Identifying End Cover Remove/Install Components
G04839690
REMOVINGINSTALLING Remove/install     
1 Remove automatic transmission Model 215, 220 AR27.10-P-0500I
    Model 230 AR27.10-P-0500RC
    Model 216, 221 AR27.10-P-0500SZ
2 Dismount flywheel/drive plate (1) Model 215, 216, 220, 221 AR03.30-P-8001MC
    Model 230 AR03.30-P-8001R
3 Remove end cover (2) IMPORTANT Pry off end cover (2) carefully at both marked points (arrows) using a slanted screwdriver.
The crankshaft sealing ring (3) must always be replaced when end cover (2) is removed. Pay attention to the fitted sleeves when pressing on end cover (2).
IMPORTANT End cover (2) is made out of magnesium alloy.
IMPORTANTInstallation:  Observe application of sealant to end cover (2): ↓
 
    Information on application of sealant to end cover of crankcase AH01.40-P-1000-04A
    SPECIAL TOOL Figure
    TORQUE SPECIFICATION
NOTES Make sure that no sealant enters the oil ducts, otherwise this can lead to engine damage.
*BA01.40-P-1004-01C 
    Sealant *BR00.45-Z-1013-01A 
4 Replace front crankshaft radial seal (3) IMPORTANT The rear crankshaft radial sealing ring (3) must only be removed once the end cover (2) has been taken off.
IMPORTANTInstallation:  Circumference and lip of crankshaft radial sealing ring (3) as well as counter tread on crankshaft must be free of oil and grease.
 
    Model 215, 216, 220, 221 AR03.20-P-3063MC
    Model 230 AR03.20-P-3063R
5 Install in the reverse order    
TORQUE SPECIFICATION CRANKCASE, TIMING CASE COVER, END COVER

Number Designation Engine 275, 285
BA01.40-P-1004-01C End cover screw Thread not pretapped Nm -
Thread pretapped Nm 8
Fig 2: Identifying Squeeze Gun (112 589 00 25 00)
G04839691
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1013-01A Sealant A 003 989 98 20