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Home >> Mercedes Benz >> 2005 >> S500 Base >> Repair and Diagnosis >> Suspension >> Front Suspension >> Suspension - 215 & 220 Chassis >> Testing & Repair >> Remove/install return pressure reservoir - AR32.50-P-0012N

Remove/install return pressure reservoir - AR32.50-P-0012N

MODELS 215.373 /374 /375 /376 /378 /379 

MODELS 220.028 /063 /065 /067 /070 /073 /074 /075 /128 /165 /167 /170 /173 /174 /175 /178 /179 with CODE (487a) Active body control (ABC) 

MODELS 220.176 except CODE (979) Special protection version 

Shown on model 215 

Fig 1: Identifying Return Flow Pressure Reservoir, Pressure Line, ABC Rear Axle Valve Unit And Bleed Screws (Shown On Model 215)
G04849398
MODIFICATION NOTES

22.10.02 Safety note, included for the first time   AS00.00-Z-0010-01A
22.10.02 Safety note, included for the first time   AS00.00-Z-0005-01A
22.10.02 Special instructions on connecting hydraulic lines and hoses have been added   AH32.50-P-0001-02A 
REMOVINGINSTALLING Remove/install     
DANGER Risk of death  cased by vehicle slipping or toppling off of the lifting platform. Align vehicle between the columns of the hydraulic hoist and position the four support plates below the hoist support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
DANGER Risk of injury  to skin or eyes caused by hydraulic fluid spraying out under pressure. Risk of poisoning  caused by swallowing hydraulic fluid. Depressurize the hydraulic system completely before starting any work on the system. Wear protective clothing and safety glasses. AS00.00-Z-0013-01A
DANGER Risk of injury  when drilling gas-filled assemblies or components (gas filling cannot ignite) Wear safety glasses and face mask. AS00.00-Z-0006-01A
NOTES General instructions for connecting hydraulic lines and hoses Models 215, 220, 230 AH32.50-P-0001-02A 
IMPORTANT Notes on active body control suspension Models 215, 220, 230 AH32.50-P-0001-01N 
REFER TO FORMS Notes on scrapping gas-filled hydraulic components all OS00.00-P-1000-01A
1 Open the bleed screws (57) to release the pressure from the ABC system NOTES The engine must be switched off for at least 5 minutes. To prevent the body of the vehicle from sinking rapidly, open the bleed screw (57) slowly to limit the flow rate of the emerging hydraulic fluid.
IMPORTANT Allow the emerging hydraulic fluid to drain into a suitable container.
 
    TORQUE SPECIFICATION *BA32.50-P-1001-02B 
2.1 Remove cover from fuel pump assembly Model 215.376/379, 220.176/179  
3 Disconnect high-pressure line (53c) and high-pressure line (T) from the pressure reservoir (53) for the return circuit TORQUE SPECIFICATION *BA32.50-P-1001-01A 
4 Unscrew bolt (53b) IMPORTANT *BA32.50-P-1007-01A 
5 Unscrew nut (53a) and remove return pressure reservoir (53) TORQUE SPECIFICATION *BA32.50-P-1008-01A 
6 Install in the reverse order    
DANGER Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns when working in engine during starting procedure Secure vehicle to prevent it from moving.
Wear closed and snug-fitting work clothes.
Do not grasp hot or rotating parts.
AS00.00-Z-0005-01A
7 Fill and bleed ABC system   AR32.50-P-0021N 
TORQUE SPECIFICATION ACTIVE BODY CONTROL LINES

Number Designation Model 215 Model 220
BA32.50-P-1001-02B Bleed screw on soldered fitting in hydraulic line M10x1 Nm 20 20
TORQUE SPECIFICATION ACTIVE BODY CONTROL SUSPENSION

Number Designation Model 215 Model 220
BA32.50-P-1001-01A Union nut, line to pressure reservoir Nm 50 50
BA32.50-P-1007-01A Bolt, return pressure reservoir to bracket Nm 10 10
BA32.50-P-1008-01A Nut, return pressure reservoir to bracket Nm 8 8