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Remove/install hydraulic line - AR32.50-P-0005M

MODEL 215, 220.073 /074 /173 /174 Hydraulic line of pressure supply valve unit to distributor unit of front axle/rear axle 

MODEL 220.028 /065 /067 /070 /075 /128 /165 /167 /170 /175 /179 with CODE (487a) Active body control (ABC) Hydraulic line of pressure supply valve unit to distributor unit of front axle/rear axle 

MODEL 220.176 /178 except CODE (979) Special protection version Hydraulic line of pressure supply valve unit to distributor unit of front axle/rear axle 

Fig 1: Identifying Hydraulic Line Remove/Install Components (Model Series 220.028)
G04849395

Illustrated on Model Series 220.028 

REMOVINGINSTALLING Remove/install     
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
DANGER Risk of injury  to skin or eyes caused by hydraulic fluid spraying out under pressure. Risk of poisoning  from swallowing hydraulic fluid. Depressurize the hydraulic system completely before starting any work on the system. Wear protective clothing and safety glasses. AS00.00-Z-0013-01A
NOTES Notes on fitting hydraulic lines and hoses   AH32.50-P-0001-02A 
IMPORTANT Notes on active body control suspension   AH32.50-P-0001-01N 
1 Open engine hood   AR88.40-P-1000M
2 Raise vehicle.    
3.1 Detach middle and rear part of lower engine compartment paneling Vehicles with gasoline engines AR61.20-P-1105M
3.2 Remove middle and rear part of bottom section of sound-proofing capsules Vehicles with diesel engines AR94.30-P-5300M
4 Remove underfloor paneling behind the left front wheel    
5 Relieve the residual pressure in the ABC [Active Body Control] system by loosening the union nut of the hydraulic line (5) on the pressure supply valve unit (52) IMPORTANT The engine must be shut off for at least 5 minutes. Open the union nut carefully so that the hydraulic fluid can flow out slowly.
IMPORTANT Collect hydraulic fluid that flows out.
 
6 Loosen bolt (1) and twist hose clamp (2) through 90°    
7 Unscrew bolts (3) and remove heat shield (4)    
8 Detach and remove hydraulic line (5) from pressure supply valve unit (52) and distributor unit of front axle/rear axle (6) TORQUE SPECIFICATION Union nut, line to pressure supply valve unit *BA32.50-P-1012-01A 
    TORQUE SPECIFICATION Union nut, line to distributor *BA32.50-P-1003-01A 
9 Install in the reverse order    
DANGER Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns when working in engine during starting procedure Secure vehicle to prevent it from moving.
Wear closed and snug-fitting work clothes.
Do not grasp hot or rotating parts.
AS00.00-Z-0005-01A
10 Fill and bleed ABC system   AR32.50-P-0021N 
TORQUE SPECIFICATION ACTIVE BODY CONTROL SUSPENSION

Number Designation Model 215 Model 220
BA32.50-P-1003-01A Union nut, line to distributor Nm 50 50
BA32.50-P-1012-01A Union nut, line to pressure supply valve unit M14 Nm 50 50
M16 Nm 50 50