Remove/install front suspension pressure reservoir - AR32.50-P-0010N
MODELS 215.373 /374 /375 /376 /378 /379
MODELS 220.028 /063 /065 /067 /070 /073 /074 /075 /128 /165 /167 /170 /173 /174 /175 /178 /179 with CODE (487a) Active body control (ABC)
MODELS 220.176 except CODE (979) Special protection version
Shown on model 215
Fig 1: Identifying Front Axle Pressure Reservoir, Bleed Screws And Pressure Line (Shown On Model 215)
MODIFICATION NOTES
| 22.10.02 | Safety note, included for the first time | AS00.00-Z-0010-01A | |
| 22.10.02 | Safety note, included for the first time | AS00.00-Z-0005-01A | |
| 22.10.02 | Special instructions on connecting hydraulic lines and hoses have been added | AH32.50-P-0001-02A |
| Remove/install | |||
| Risk of death cased by vehicle slipping or toppling off of the lifting platform. | Align vehicle between the columns of the hydraulic hoist and position the four support plates below the hoist support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury to skin or eyes caused by hydraulic fluid spraying out under pressure. Risk of poisoning caused by swallowing hydraulic fluid. | Depressurize the hydraulic system completely before starting any work on the system. Wear protective clothing and safety glasses. | AS00.00-Z-0013-01A | |
| Risk of injury when drilling gas-filled assemblies or components (gas filling cannot ignite) | Wear safety glasses and face mask. | AS00.00-Z-0006-01A | |
| General instructions for connecting hydraulic lines and hoses | Models 215, 220, 230 | AH32.50-P-0001-02A | |
| Notes on active body control suspension | Models 215, 220, 230 | AH32.50-P-0001-01N | |
| Notes on scrapping gas-filled hydraulic components | all | OS00.00-P-1000-01A | |
| Disposing on spring actuator | Model Series 129 with Code 216c Model 140, 210 with Code 217a, 480 Model 202, 203.2, 208 with Code 480 Models 215, 220 with code 487a Model 211, 230, 240 |
OS32.30-P-0620-01A | |
| 1 | Remove inner liner in front fender | AR88.10-P-1300M | |
| 2 | Open the bleed screws (56) to release the pressure from the ABC system | ||
| *BA32.50-P-1001-02B | |||
| 3 | Disconnect the high-pressure line (SP) from the pressure reservoir for the front suspension (14) and from the ABC front suspension valve body (Y36/1) | *BA32.50-P-1001-01A | |
| *BA32.50-P-1002-01A | |||
| 4 | Unscrew nuts (14a) and remove front axle pressure reservoir (14) | *BA32.50-P-1004-01A | |
| 5 | Install in the reverse order | ||
| Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns when working in engine during starting procedure | Secure vehicle to prevent it from moving. Wear closed and snug-fitting work clothes. Do not grasp hot or rotating parts. |
AS00.00-Z-0005-01A | |
| 6 | Fill and bleed ABC system | AR32.50-P-0021N |
| Number | Designation | Model 215 | Model 220 | ||
|---|---|---|---|---|---|
| BA32.50-P-1001-02B | Bleed screw on soldered fitting in hydraulic line | M10x1 | Nm | 20 | 20 |
| Number | Designation | Model 215 | Model 220 | |
|---|---|---|---|---|
| BA32.50-P-1001-01A | Union nut, line to pressure reservoir | Nm | 50 | 50 |
| BA32.50-P-1002-01A | Union nut, line to front/rear axle valve unit | Nm | 50 | 50 |
| BA32.50-P-1004-01A | Nut, front axle pressure reservoir to retaining plate | Nm | 8 | 8 |