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Remove/install |
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Risk of death
caused by vehicle slipping or toppling off of the lifting platform. |
Align vehicle between the columns of the lifting platform and position the four support plates below the lifting platform support points specified by the vehicle manufacturer. |
AS00.00-Z-0010-01A |
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Risk of injury
to skin or eyes from hydraulic fluid spraying out under pressure. Risk of poisoning
from swallowing hydraulic fluid. |
Depressurize the hydraulic system completely before starting any work on the system. Wear protective clothing and safety glasses. |
AS00.00-Z-0013-01A |
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The areas surrounding the separation points should be cleaned thoroughly before opening the hydraulic circuits of the power steering and ABC system. Even the smallest particles of dirt introduced into the hydraulic components can lead to damage and malfunctions |
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Notes on fitting hydraulic lines and hoses |
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AH32.50-P-0001-02A |
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Notes on self-locking nuts and bolts |
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AH00.00-N-0001-01A |
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Notes on active body control suspension |
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AH32.50-P-0001-01N |
| 1 |
Open engine hood and raise to vertical position |
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AR88.40-P-1000M |
| 2 |
Remove engine trim panel (1) |
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AR01.10-P-2405LA |
| 3 |
Remove left air filter housing (2) |
Seal the turbocharger connection fittings.
Objects remaining in the turbocharger cause engine damage. |
AR09.10-P-1150LA |
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Set of protective covers |
Fig 3 |
| 4 |
Remove expansion reservoir (3, 4) of tandem pump (5) |
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AR46.25-P-1000MB |
| 5 |
Raise vehicle with lifting platform |
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| 6 |
Remove bottom engine compartment paneling |
Installation:
Only install the lower engine compartment paneling after the leak test. |
AR61.20-P-1105M |
| 7 |
Detach front engine mounts from front axle carrier |
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*BA22.10-P-1001-01L |
| 8 |
Remove bracket (6) from ABC hydraulic line (7) |
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*BA32.50-P-1005-02B |
| 9 |
Detach pulsation damper (8) from brackets (8a, 8b) |
Bolt, pulsation damper clamping pad to bracket |
*BA32.50-P-1003-02B |
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Nut, pulsation damper retaining clamp to bracket |
*BA32.50-P-1004-02B |
| 10 |
Unscrew lower bolt of engine oil line (9) from the crankcase |
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*BA18.30-P-1004-01B |
| 11 |
Detach clip (10a) for high pressure line (10) from left front engine support (11) |
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*BA46.30-P-1024-01C |
| 12 |
Lower vehicle |
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| 13 |
Lift up engine with engine support frame |
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AR01.10-P-7500-03I |
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Engine support frame |
*WE58.40-Z-1027-11A |
| 14 |
Detach high pressure line (10) from the tandem pump (5) |
Installation:
Install new O-ring. |
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*BA46.30-P-1020-01C |
| 15 |
Unscrew bolt (arrow) of the engine oil line (9) from the bracket on the refrigerant compressor |
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*BA18.30-P-1010-01B |
| 16 |
Unscrew upper bolt of engine oil line (9) from crankcase and put down engine oil line (9) to one side |
Installation:
Install new O-ring. |
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*BA18.30-P-1004-01B |
| 17 |
Unscrew banjo bolt (12) for fixing the high pressure expansion hose (13) and pulsation damper (8) from tandem pump (5) |
Installation:
replace O-rings. |
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Torque wrench |
Fig 4 |
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Plug-in joint adapter |
Fig 5 |
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Tool kit |
Fig 6 |
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*BA46.30-P-1012-01C |
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Square support adapter 9x12 to 14x18 |
*WH58.30-Z-1005-06A |
| 18 |
Raise vehicle and lower out pulsation damper (8) |
Installation:
Leave transport packaging on connection fitting of the new pulsation damper (8) until it is in position in the engine compartment. This prevents dirt from entering the ABC system. |
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| 19 |
Install in the reverse order |
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Checking |
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| 20 |
Check engine oil level, correct if required. |
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AR54.30-P-1000-02OPM |
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Risk of accident
caused by vehicle starting off by itself when engine is running. Risk of injury
caused by contusions and burns during starting procedure or when working near the running engine |
Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not grasp hot or rotating parts. |
AS00.00-Z-0005-01A |
| 21 |
At the same time fill and bleed the ABC system and power steering |
See: ↓ |
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Fill and bleed ABC system |
AR32.50-P-0021N |
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Fill and bleed the power steering |
AR46.30-P-0010N |
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Checking |
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| 22 |
Check leaktightness of engine, power steering and ABC system |
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