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Home >> Mercedes Benz >> 2005 >> S430 Base >> Repair and Diagnosis >> Suspension >> Front Suspension >> Suspension - 215 & 220 Chassis >> Testing & Repair >> Remove/install oil cooler - AR32.50-P-0020N

Remove/install oil cooler - AR32.50-P-0020N

MODELS 215.373 /374 /375 /376 /378 /379 

MODELS 220.028 /063 /065 /067 /070 /073 /074 /075 /128 /165 /167 /170 /173 /174 /175 /178 /179 with CODE (487a) Active body control (ABC) 

MODELS 220.176 except CODE (979) Special protection version 

Illustrated on model 215 

Fig 1: Identifying Oil Cooler Remove/Install Components (Model 215)
G04849408
MODIFICATION NOTES

22.10.02 Safety note, included for the first time   AS00.00-Z-0005-01A
22.10.02 Special instructions on connecting hydraulic lines and hoses have been added   AH32.50-P-0001-02A 
22.10.02 Section on removing front part section of engine encapsulation cover has been added Step 1  
REMOVINGINSTALLING Remove/Install     
DANGER Risk of injury  to skin or eyes caused by hydraulic fluid spraying out under pressure. Risk of poisoning  caused by swallowing hydraulic fluid. Depressurize the hydraulic system completely before starting any work on the system. Wear protective clothing and safety glasses. AS00.00-Z-0013-01A
NOTES General instructions for connecting hydraulic lines and hoses Models 215, 220, 230 AH32.50-P-0001-02A 
IMPORTANT Notes on active body control suspension Models 215, 220, 230 AH32.50-P-0001-01N 
1.1 Remove engine trim panel IMPORTANT Applies to front engine encapsulation panel only.  
    Model 215.376, 220.176 AR01.10-P-2405LA
    Model 215.379, 220.179 AR01.10-P-2405IM
2 Unscrew the bolt (9b) and remove the bracket (8) TORQUE SPECIFICATION *BA32.50-P-1002-02B 
3 Remove the supply and return lines from the oil cooler (9) IMPORTANT Replace the O-ring (9c). Inspect the support ring (9d) for damage and replace as indicated.  
4 Unscrew bolt (9a) and unhook oil cooler (9) from the tabs (arrows) TORQUE SPECIFICATION *BA32.50-P-1018-01A 
5 Install in the reverse order    
DANGER Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury caused  by contusions and burns when working in engine during starting procedure Secure vehicle to prevent it from moving.
Wear closed and snug-fitting work clothes.
Do not grasp hot or rotating parts.
AS00.00-Z-0005-01A
6 Fill and bleed ABC system   AR32.50-P-0021N 
TORQUE SPECIFICATION ACTIVE BODY CONTROL LINES

Number Designation Model 215 Model 220
BA32.50-P-1002-02B Bolt, clamping pad oil lines to oil cooler Nm 8 8
TORQUE SPECIFICATION ACTIVE BODY CONTROL SUSPENSION

Number Designation Model 215 Model 220
BA32.50-P-1018-01A Bolt of oil cooler to bracket Nm 6 6