LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2005 >> S430 Base >> Repair and Diagnosis >> Suspension >> Front Suspension >> Suspension - 215 & 220 Chassis >> Testing & Repair >> High-pressure supply line with high-pressure expansion hose, removal and installation - AR32.50-P-1165-01A

High-pressure supply line with high-pressure expansion hose, removal and installation - AR32.50-P-1165-01A

TORQUE SPECIFICATION REAR AXLE CARRIER

Number Designation Model 215 Model 220
BA35.10-P-1002-01A Self-locking bolt, rear axle carrier rear rubber mount to frame floor Nm - -
with bolts-
flange ø24mm
1st stage Nm 60 60
2nd stage ∠° 90 90
with bolts-
flange ø 26mm
1st stage Nm 60 60
2nd stage ∠° 90 90
TORQUE SPECIFICATION ACTIVE BODY CONTROL SUSPENSION

Number Designation Model 215 Model 220
BA32.50-P-1001-01A Union nut, line to pressure reservoir Nm 40 40
  1. Open bleed screws to depressurize the ABC System.
  2. Remove wheelhousing trim
  3. Remove cover from rear valve module
    Fig 1: Removing Cover From Rear Valve Module
    G04849415
  4. Disconnect rear of exhaust system from mount and lower it slightly
    Fig 2: Disconnecting Rear Of Exhaust System
    G04849416
  5. Remove the self-locking bolts from the subframe bushings and carefully lower the rear axle approximately 20 cm

    IMPORTANT When lowering the rear axle watch the driveshaft, it does not need to be disconnected at the center. The rear axle must remain supported for the duration of the repairs.

    IMPORTANTInstallation  : Recut the threads in the sockets before installing the new bolts.

    NOTES Replace self-locking bolts.

    Fig 3: Locating Self-Locking Bolts
    G04849417
  6. Disconnect the rapid-release retainer on the high-pressure expansion hose at the strut.

    NOTES Take care to ensure that contaminants do not enter the open hose and fitting.

  7. Disconnect the hydraulic line from the valve module.

    NOTES Take care to ensure that contaminants do not enter the open fittings.

  8. With the aid of an assistant you can now proceed to remove the high-pressure supply line with the high-pressure expansion hose.
  9. Reverse the removal sequence to install.