Remove/install seat belt (front seat) - AR91.40-P-1010MB

MODELS 220.0 /1 as of 1.9.02 with CODE (803) Model year 2003 

Fig 1: Identifying Seat Belt (Front Seat) Remove/Install Components - Models 220.0 /1 As Of 1.9.02

	Remove/install
	Risk of injury.  Injury may result when the tension in the spring in the automatic belt retractor is released.	Never disassemble automatic belt retractors.	AS91.00-Z-0002-01A
	Risk of injury.  Injuries may result when performing testing or repair work on airbag or emergency tensioning retractor units.	Store airbag unit with expulsion area on top, do not subject to temperatures above 100 °C. When working on these units, disconnect the power supply.	AS91.00-Z-0001-01A
	Instructions for performing repair, body work and welding on vehicles with airbags and ETR units	Models 203, 209, 211.004/ 006/ 016/ 061/065/ 070, 215, 220, 230, 240, 450.3/4. Model 463.244 /245 /247 /248 /249 /250 /254 /309 /322 /323 /332 /333.	AH91.00-P-0002-01M
	Evaluation of airbags and emergency tensioning retractors on accident vehicles	Models 129 as of 1.7.93, 163, 168, 170, 202 as of 1.7.93, 203, 208, 209, 210, 211.004/006/ 016/ 061/ 065/ 070, 215, 220, 230, 240, 414, 461, 463, 638, 901, 902, 903, 904,905. Models WD141, WD241, WD341, WD641, WD741, XD141, XD241, XD341, XD441, XD541, XD641, XD741, YD141, YD241, YD341, YD441, YD541, YD641, YD741.	AH91.00-P-0006-01B
	Legal regulations on handling and storing airbags and emergency tensioning retractors	Models 124, 129, 140, 163, 168, 170, 202, 203, 208, 209, 210, 211.004/ 006/ 016/ 061/065/ 070, 215, 220, 230, 240, 314, 316, 318, 414, 450.3/4, 461, 463, 638, 668, 670, 690.6, 901, 902, 903, 904, 905, 950, 952, 953, 954, 970, 972, 974, 975, 976. Models WD141, WD241, WD341, WD641, WD741, XD141, XD241, XD341, XD441, XD541, XD641, XD741, YD141, YD241, YD341, YD441, YD541, YD641, YD741.	AH91.00-P-0004-01A
1	Move front seat as far forward as possible with backrest upright
2.1	Switch ignition off, withdraw ignition key
2.2	Switch engine off, remove transmitter key from vehicle	With keyless go code 889. Keep transmitter key outside transmission range.
3	Remove paneling on B-pillar		AR68.30-P-4700M
4	Remove cover (3) of belt end fitting (4) and undo screw (5)	Torque wrench.	Figure
		Belt end fitting screw.	*BA91.40-P-1001-01A
5	Unscrew screw (2) from seat belt guide bracket (1)	Torque wrench.	Figure
		Nut on front seat belt guide bracket	*BA91.40-P-1002-01A
6	Unhook Bowden cable (6) on cover plate (see magnifying glass at bottom right)
7	Undo TORX screw (8, 4 pieces) on cover plate	Torque wrench. Slacken bolt (7) beforehand. Installation:  Tighten screw (7) to torque rating.	Figure
		Screw, seat belt emergency tensioning retractor cover plate to B-pillar	*BA91.40-P-1017-01A
		Screw on front automatic belt retractor.	*BA91.40-P-1004-01A
8	Undo screw (7) from cover plate	Installation:  Tighten screw (7) finger-tight only to cover plate.
9	Detach 6-pin coupling and 2-pin coupling (see arrows) of left front reversible emergency tensioning retractor (A76), and right front reversible emergency tensioning retractor (A76/1)
10	Remove left front reversible emergency tensioning retractor (A76), and left front reversible emergency tensioning retractor (A76/1)	Installation:  Note different version (left/right) of seat belt emergency tensioning retractor and correct seating in cover plate. Noises from the automatic belt reel when rolling up belt are normal. The only available response to negative customer feedback regarding unacceptable noise levels is to replace the seat belt assembly with emergency tensioning retractor in its entirety. On no account should oil or grease be used to help eliminate noise. Automatic belt retractors that have been opened are no longer under warranty!
11	Install in the reverse order
12	Carry out diagnosis	STAR DIAGNOSIS

SEAT BELTS/EMERGENCY TENSIONING RETRACTORS

Fig 2: Identifying Torque Wrench (001 589 66 21 00)