Remove/install engine mount - AR22.10-P-1100R
ENGINE 113.963 in MODEL 230.475
ENGINE 113.992 in MODEL 230.474
ENGINE 113.991 in MODELS 215.374, 220.074
ENGINE 112.973 in MODEL 230.467
ENGINE 113.995 in MODEL 230.472
Shown on engine 113
MODIFICATION NOTES
| 20.10.03 | Remove exhaust system on exhaust manifold - added | Step 6.1 | |
| 20.10.03 | Remove heat shield on right engine mount - added | Step 9.1 | |
| 20.10.03 | Remove exhaust system on exhaust manifold - added | Step 17.1 |
| Remove/install | |||
| General information | Engine mounts must be always be replaced in pairs. | ||
| Right hand engine mount | |||
| Risk of explosion
caused by oxyhydrogen gas. Risk of poisoning and caustic burns
caused by swallowing battery acid. Risk of injury caused by burns to skin and eyes from battery acid or when handling damaged lead-acid batteries |
No fire, sparks, open flames or smoking. Wear acid-resistant gloves, clothing and safety glasses. Only pour battery acid into suitable and appropriately marked containers. |
AS54.10-Z-0001-01A | |
| 1 | Detach ground line(s) from battery(ies) | ||
| Notes on battery | AH54.10-P-0001-01A | ||
| Model 215, 220 | AR54.10-P-0003I | ||
| 2 | Unclip front engine paneling | ||
| 3.1 | Mount bracket on supercharger | Engines 113.991/ 992/ 995 | |
| 4 | Attach engine support bracket and raise engine | AR33.10-P-0100-01R | |
| Engine support frame | *WE58.40-Z-1027-11A | ||
| 5 | Remove center and rear sections of engine compartment paneling | Model 215, 220 | AR61.20-P-1105M |
| Model 230 | AR61.20-P-1105R | ||
| 6.1 | Remove exhaust system on exhaust manifold and push upwards out of exhaust manifold | Model 230 with steel suspension See: ↓ |
|
| Remove complete exhaust system | AR49.10-P-7000R | ||
| 7 | Unscrew bolts (1) of front engine mounts | *BA22.10-P-1001-01L | |
| *BA22.10-P-1001-01X | |||
| 8 | Raise engine | ||
| 9.1 | Remove heat shield on right engine mount | Model 230 with steel suspension | |
| 10 | Detach right engine mount (4) from right engine support (6) and take out toward rear | Bolt, engine mount to engine carrier |
|
| *BA22.10-P-1004-01L | |||
| *BA22.10-P-1004-01X | |||
| Fig 2 | |||
| Fig 3 | |||
| Fig 4 | |||
| Open end wrench bit | *WH58.30-Z-1047-06A | ||
| Left engine mount | |||
| 11 | Deactivate easy entry/exit feature | ||
| 12 | Turn steering wheel to central position (front wheels in straight ahead position) and secure with the retaining device | Fig 5 | |
| 13 | Unclip front engine paneling | ||
| 14.1 | Mount bracket on supercharger | Engines 113.991/ 992/ 995 | |
| 15 | Attach engine support bracket and raise engine | AR33.10-P-0100-01R | |
| Engine support frame | *WE58.40-Z-1027-11A | ||
| 16 | Remove center and rear sections of engine compartment paneling | Models 215, 220 | AR61.20-P-1105M |
| Model 230 | AR61.20-P-1105R | ||
| 17.1 | Remove exhaust system on exhaust manifold and push upwards out of exhaust manifold | Model 230 with steel suspension See: ↓ |
|
| Remove complete exhaust system | AR49.10-P-7000R | ||
| 18 | Unscrew bolts (1) of front engine mounts | *BA22.10-P-1001-01L | |
| *BA22.10-P-1001-01X | |||
| 19 | Raise engine | ||
| 20 | Remove steering coupling (25) | AR46.10-P-8000I | |
| 21 | Remove heat shield (2c) | ||
| 22 | Detach left engine mount (3) from left engine support (5) and take out toward rear | Bolt, engine mount to engine carrier |
|
| *BA22.10-P-1004-01L | |||
| *BA22.10-P-1004-01X | |||
| Fig 2 | |||
| Fig 3 | |||
| Fig 4 | |||
| 23 | Install in the reverse order |
| Number | Designation | Engine 113.991 in model 215/220 | |
|---|---|---|---|
| BA22.10-P-1001-01L | Bolt, front engine mounts to front axle carrier | Nm | 35 |
| BA22.10-P-1004-01L | Bolt of front engine mount to engine support | Nm | 50 |
| Number | Designation | Engines 112, 113 in model 230 | |
|---|---|---|---|
| BA22.10-P-1001-01X | Bolt, front engine mounts to front axle carrier | Nm | 35 |
| BA22.10-P-1004-01X | Bolt of front engine mount to engine support | Nm | 50 |
COMMERCIALLY AVAILABLE TOOLS
| Number | Designation |
|---|---|
| WH58.30-Z-1047-06A | Open end wrench bit |
WORKSHOP EQUIPMENT
| WE58.40-Z-1027-11A | Engine support frame |