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Home >> Mercedes Benz >> 2005 >> S430 Base >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Complete Engine -- Testing & Repair -- 215 & 220 Chassis - 2 Of 2 >> Testing & Repair >> Remove/install end cover - AR01.40-P-8913 >> Remove/install the end cover - AR01.40-P-8913B

Remove/install the end cover - AR01.40-P-8913B

ENGINE 1123.945 in MODEL 463.209 /232 /233 /244 /245 /250 

ENGINE 112 in MODEL 129, 163, 170, 202, 203, 208, 209, 210, 220 

ENGINE 113.962 in MODEL 463.206 /240 /241 /247 /248 /249 /254 

ENGINE 113 in MODEL 129, 163, 202, 208, 209, 210, 220, 230.474 /475 

ENGINE 112.913 in MODEL 211.061/261 

ENGINE 112.949 in MODEL 211.065 /265 

ENGINE 113.967 in MODEL 211.070 /270 

ENGINE 113.982 in MODEL 463.243 /246 

ENGINE 112.917 in MODEL 211.080 /280 

ENGINE 112.954 in MODEL 211.082 /282 

ENGINE 113.969 in MODEL 211.083 /283 

Shown on engine 112 

Fig 1: Identifying End Cover Remove/Install Components - Shown On Engine 112
G04605624
REMOVINGINSTALLING Remove/install    
1 Remove flywheel/drive plate   AR03.30-P-8001C
2 Remove the end cover (1). IMPORTANT Pry off end cover (1) carefully at both marked points with a slanted screwdriver (see magnified section).
IMPORTANT The crankshaft radial sealing ring (3) must always be replaced when end cover (1) is removed.		  
TORQUE SPECIFICATION *BA01.40-P-1004-01C 
3 Install a new rear crankshaft radial seal (3) IMPORTANT The rear crankshaft radial sealing ring (3) must only be removed once end cover (1) has been removed.
NOTESInstallation:  Circumference and lip of the crankshaft radial sealing ring (3) as well as the counter tread on the crankshaft must be free of oil and grease, in order to guarantee a proper function.		  
Install crankshaft radial seal (3) AR03.20-P-3063-01B
SPECIAL TOOL Fig 2
IMPORTANTInstallation:  Pay attention to fitted sleeves (2) when pressing on end cover!  
IMPORTANT Notes on application of sealant to end cover with radial shaft seal   AH01.40-P-1000-06A
Sealant *BR00.45-Z-1013-01A 
4 Install in the reverse order    
DANGER
 		 Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near the engine as it is running
 		 Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.
IMPORTANT		 AS00.00-Z-0005-01A
5 Carry out engine test run Before installing transmission, inspect for oil leaks
TORQUE SPECIFICATION CRANKCASE, TIMING CASE COVER, END COVER

Number Designation Engine 112 except 112.951/ 976
BA01.40-P-1004-01C End cover screw Thread not pre-tapped Nm 14
Thread pre-tapped 10
TORQUE SPECIFICATION CRANKCASE, TIMING CASE COVER, END COVER

Number Designation Engine 113.940/941/ 942/943/944/ 945/946/948/ 960/961/962/ 963/964/965/ 966/967/968/ 969/971/980/ 981/982/984/ 986/992/995 Engine 113.987/ 988/990/ 991/993
BA01.40-P-1004-01C End cover screw Thread not pretapped Nm - -
Thread pre-tapped Nm 10 8
Fig 2: Identifying Installation Tool (111 589 08 43 00)
G04605625
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1013-01A Sealant A 003 989 98 20
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