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Home >> Mercedes Benz >> 2005 >> S430 Base >> Repair and Diagnosis >> Engine Mechanical >> Lubrication System >> Lubrication, Oil Cooling - 215 & 220 Chassis >> Testing & Repair >> Remove, install engine oil cooler - AR18.30-P-1000 >> Remove, install engine oil cooler - AR18.30-P-1000IM

Remove, install engine oil cooler - AR18.30-P-1000IM

ENGINE 275.980 

in MODEL 215.379 up to 29.2.04, 

220.179 

Fig 1: Identifying Oil Cooler Bracket, Nut And Bolts
G04840302
Fig 2: Identifying Oil Cooler Bracket, Fan And Bolts
G04840303
MODIFICATION NOTES

17.5.06 Engine oil, filling capacity with and without oil filter Engine 275.980 *BF18.00-P-1001-01K 
REMOVINGINSTALLING Remove/install     
DANGER Risk of death  caused by vehicle slipping or toppling off the lifting platform. Align vehicle between pillars of lifting platform and position four support plates at lifting platform mounting points specified by vehicle manufacturer. AS00.00-Z-0010-01A
DANGER Risk of explosion  caused by oxyhydrogen gas. Risk of poisoning and caustic burns  caused by swallowing battery acid.
Risk of injury  caused by burns to skin and eyes from battery acid or when handling damaged lead-acid batteries
No fire, sparks, open flames or smoking.
Wear acid-resistant gloves, clothing and safety glasses. Only pour battery acid into suitable and appropriately marked containers.
AS54.10-Z-0001-01A
1 Disconnect battery ground cable IMPORTANT Turn key in electronic ignition switch EIS into position "0". Key cannot be withdrawn.
IMPORTANT Vehicle with Keyless Go code 889: Switch off engine, remove Keyless-Go cards from the vehicle and store outside of transmitter range
IMPORTANTInstallation:  After connecting, read out diagnostic trouble code memory, set time at instrument cluster, encode radio, normalize power windows and activate steering angle sensor.
Vehicles with stationary heater: adjust time display on stationary heater.
AR54.10-P-0003I
2 Remove engine compartment paneling below radiator on outer right   AR61.20-P-1105M
3 Remove right wheel    
REFER TO MAINTENANCE Remove/install wheels, rotate if necessary   AP40.10-P-4050Z
4 Remove right inner fender   AR88.10-P-1300M
5 Drain and collect engine oil TORQUE SPECIFICATION *BA01.45-P-1003-01B 
    FLUID SPECIFICATION *BF18.00-P-1001-01K 
6 Unclip relay for engine cooler fan from bracket and suspend to one side    
7 Unscrew oil lines to oil cooler (1) TORQUE SPECIFICATION *BA18.30-P-1003-01B 
8 Unscrew bolts (3) and nuts (2) from bracket (4) TORQUE SPECIFICATION *BA18.30-P-1008-01B 
    TORQUE SPECIFICATION *BA18.30-P-1009-01B 
9 Disconnect electrical connection from fan (5) of oil cooler (1) IMPORTANT Disconnect tie strap of electrical connection.  
10 Remove oil cooler (1) with bracket (4)    
11 Unscrew bolts (6) and open bracket (4) TORQUE SPECIFICATION *BA18.30-P-1006-01B 
12 Pull filter (1) out of bracket (4) IMPORTANTInstallation:  Check rubber rings for damage.
IMPORTANTInstallation:  Moisten rubber rings slightly with antifriction agent.
 
    Antifriction agent *BR00.45-Z-1010-06A 
13 Unscrew fan (5) from oil cooler (1) TORQUE SPECIFICATION *BA18.30-P-1005-01B 
14 Install in the reverse order    
15 Read out diagnostic trouble code memory using STAR DIAGNOSIS and erase if necessary    
DANGER Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near the running engine Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not grasp hot or rotating parts.
AS00.00-Z-0005-01A
16 Check for leaks with engine running    
17 Check engine oil level and adjust correctly   AR54.30-P-1000-02OPM
TORQUE SPECIFICATION OIL COOLING SYSTEM

Number Designation Engine 275.980/ 981/982
BA18.30-P-1003-01B Oil line to oil cooler Nm 30
BA18.30-P-1005-01B Bolt connecting fan to engine oil cooler Nm 4
BA18.30-P-1006-01B Bolt connecting bracket to retaining frame Nm 10
BA18.30-P-1008-01B Bolt, retaining bracket of engine cooler to front end assembly Nm 27
BA18.30-P-1009-01B Nut, retaining bracket of engine cooler to front end assembly Nm 10
TORQUE SPECIFICATION OIL PAN

Number Designation Engines 275, 285
BA01.45-P-1003-01B Oil drain screw to oil pan M14 Nm 30
FLUID SPECIFICATION ENGINE LUBRICATION SYSTEM

Number Designation Engine 275.980
BF18.00-P-1001-01K Engine oil Filling capacity with oil filter Liters 9.0
Filling capacity without oil filter Liters -
Specifications for Operating Fluids Sheet -
Sheet BB00.40-P-0229-03A
Sheet BB00.40-P-0229-05A
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1010-06A Antifriction agent A 000 989 03 67