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Home >> Mercedes Benz >> 2005 >> S430 Base >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System - 215 & 220 Chassis >> Testing & Repair >> Remove/install radiator - AR20.20-P-3865 >> Removing and installing radiator - AR20.20-P-3865IM

Removing and installing radiator - AR20.20-P-3865IM

ENGINE 275.980 in MODEL 215.379, 220.179 

Shown on model 220 

Fig 1: Identifying Radiator Remove/Install Components - Shown On Model 220
G04840371
Fig 2: Identifying Radiator And Air Ducting
G04840372
REMOVINGINSTALLING Remove/Install     
DANGER Risk of death  cased by vehicle slipping or toppling off of the lifting platform. Align vehicle between the columns of the hydraulic hoist and position the four support plates below the hoist support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
DANGER Risk of injury  to skin and eyes suffering scalding from contact with hot coolant spray. Risk of poisoning  from swallowing coolant. Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage bottles.
Wear protective gloves, protective clothing and eye protection.
AS20.00-Z-0001-01A 
DANGER Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns when working in engine during starting procedure Secure vehicle to prevent it from moving.
Wear closed and snug-fitting work clothes.
Do not grasp hot or rotating parts.
AS00.00-Z-0005-01A
1 Remove radiator unit   AR20.20-P-3871IM 
2 Remove air ducting on left and right (5)    
3 Unscrew screws (3) at low temperature water circuit radiator (1) and at Steering oil cooler (2)    
4 Remove radiator (4)    
5 Install in the reverse order    
6 Pour in coolant   AR20.00-P-1142H 
7 Bleed cooling system   AR20.00-P-1142-06GA 
8 Inspect cooling system for leaks   AR20.00-P-1010HA