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Home >> Mercedes Benz >> 2005 >> S430 Base >> Repair and Diagnosis >> Body & Frame >> Frames, Subframes & Crossmembers >> Substructure - 215 & 220 Chassis >> Testing & Repair >> Remove/install skid - AR61.40-P-1000MB

Remove/install skid - AR61.40-P-1000MB

MODEL 220.175 /176 /178 with CODE (Z07) Top protection 

Fig 1: Identifying Skid Remove/Install Components
G04849826
REMOVINGINSTALLING Remove/install     
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between the four pillars of the hoist and position the four support plates at the lifting platform support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
1 Jack up vehicle IMPORTANT Position lifting platform pillar support plates on lifting platform support points specified by the automotive manufacturer so that skid plates on underfloor can be removed.  
2.1 Remove pipes of fire extinguishing system (arrows) around skid plate longitudinal members. IMPORTANT Only on vehicles with fire extinguisher system.  
3 Remove left and right front skid plates (1, 2). TORQUE SPECIFICATION Bolt, armor plate to armor plate/underfloor *BA61.40-P-1001-01A 
4 Remove skid plate fuel and brake lines (6). TORQUE SPECIFICATION Bolt, armor plate to armor plate/underfloor *BA61.40-P-1001-01A 
5.1 Remove rear fire extinguisher system temperature sensor (B65/1) with bracket and fasten to underbody. IMPORTANT Only on vehicles with fire extinguisher system.
NOTES Do not disconnect electrical line from rear fire extinguisher system temperature sensor (B65/1), otherwise the fire extinguishing system may be activated.
NOTESInstallation:  Ensure that the electrical line to the rear fire extinguisher system temperature sensor (B65/1) is routed without tension and without pinching or chafing points to prevent damaging the fire extinguishing system.
 
6 Remove left and right rear skid plates (3, 4). NOTESInstallation:  Ensure that the electrical line to the rear fire extinguisher system temperature sensor (B65/1) is not pinched to prevent damaging the fire extinguishing system.  
    TORQUE SPECIFICATION Bolt, armor plate to armor plate/underfloor *BA61.40-P-1001-01A 
7 Remove exhaust system as of flange connection Model 220.175 AR49.10-P-7000AA
    Model 220.176 AR49.10-P-7000IM
    Model 220.178 AR49.10-P-7000L
8 Remove center tunnel skid plate (7). TORQUE SPECIFICATION Bolt, armor plate to armor plate/underfloor *BA61.40-P-1001-01A 
9 Remove muffler skid plate (5) TORQUE SPECIFICATION Bolt, armor plate to armor plate/underfloor *BA61.40-P-1001-01A 
10 Install in the reverse order    
TORQUE SPECIFICATION UNDERRIDE GUARD

Number Designation Model 220 with code Z07
BA61.40-P-1001-01A Bolt, armor plate to armor plate/underfloor M6 Nm 14
M8 Nm 25