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Home >> Mercedes Benz >> 2005 >> G55 >> Repair and Diagnosis >> Suspension >> Front Suspension >> Front Axle -- Testing & Repair -- G-Class (463) >> Testing & Repair >> Bleed differential lock hydraulic system - AR33.40-P-0701GG

Bleed differential lock hydraulic system - AR33.40-P-0701GG

MODEL 460, 461, 463 

Fig 1: Identifying Axle Shift Cylinders And Expansion Reservoir
G07873061Courtesy of MERCEDES-BENZ USA

Shown on model 460 

DANGER Risk of poisoning  caused by swallowing brake fluid. Risk of injury  caused by brake fluid coming into contact with skin and eyes. Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A
1 Connect brake fluid changer to expansion reservoir (3) IMPORTANT Observe manufacturer's operating instructions. Bleed pressure is 2 bar. Note different installation positions for the expansion reservoir (3) for the various models.
Brake fluid changer, refer to GOTIS: http://B_42/43.2_01.0 
 
REFER TO CAPACITIES & SPECIFICATIONS Brake fluids (DOT 4 plus) For all vehicle models from Mercedes-Benz and smart BB00.40-P-0331-00A
NOTES Brake fluid notes All models AH42.50-P-0001-01A
2.1 Open bleed screw on front axle shift cylinder (1) IMPORTANT To bleed the front differential lock, allow approx. 80 cm3 of brake fluid to flow out free of bubbles.  
2.2 Open bleed screw on rear axle shift cylinder (2) IMPORTANT To bleed the rear differential lock, allow approx. 80 cm3 of brake fluid to flow out free of bubbles.  
3.1 Close bleed screw on front axle shift cylinder (1) TORQUE SPECIFICATION *BA33.40-P-1005-01A 
3.2 Close bleed screw on rear axle shift cylinder (2) TORQUE SPECIFICATION *BA35.40-P-1006-01A 
4 Disconnect brake fluid changer Brake fluid changer, refer to GOTIS: http://B_42/43.2_01.0   
5 Check brake fluid level in expansion reservoir (3) and correct if necessary.    
REFER TO CAPACITIES & SPECIFICATIONS Brake fluids (DOT 4 plus) For all vehicle models from Mercedes-Benz and smart BB00.40-P-0331-00A
NOTES Brake fluid notes All models AH42.50-P-0001-01A
DIFFERENTIAL LOCK CYLINDER

Number Designation Model 460, 461 Model 463
BA33.40-P-1005-01A Bleed screw to differential lock cylinder Nm 14 14
DIFFERENTIAL LOCK CYLINDER

Number Designation Model 460, 461, 463
BA35.40-P-1006-01A Bleed screw to differential lock cylinder Nm 14