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Home >> Mercedes Benz >> 2005 >> G500 >> Repair and Diagnosis >> Suspension >> Front Suspension >> Front Axle -- Testing & Repair -- G-Class (463) >> Testing & Repair >> Disassemble and assembly joint housing - AR33.20-P-0601GX

Disassemble and assembly joint housing - AR33.20-P-0601GX

MODEL 463.270 /271, 461.331 

Fig 1: Identifying Joint Housing Components (1 Of 2)
G07872958Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Joint Housing Components (2 Of 2)
G07872959Courtesy of MERCEDES-BENZ USA
DISASSEMBLING Disassemble     
1 Remove joint housing (1) with drive shaft   AR33.20-P-0600GX 
2 Remove input shaft.   AR33.30-P-0100GX 
3 Remove front wheel hub IMPORTANT The tapered roller bearing (6) remains on the front wheel hub. AR33.20-P-0310GX 
4 Remove sealing ring (7)    
5 Remove bearing outer race (2) MPECIAL TOOL Internal extractor Fig 3
MPECIAL TOOL Countersupport Figure
6 remove tapered roller bearing (3) and sealing ring (4) MPECIAL TOOL Drift Fig 7
7 Remove bearing outer race (5) MPECIAL TOOL Internal extractor Fig 3
MPECIAL TOOL Countersupport Figure
8 remove end cover (8) and bearing outer races (9)    
CLEAN Clean     
9 Clean parts Cold degreasing agent/cold cleaning solvent HAKU 1025-920 *BR00.45-Z-1051-04A 
INSPECT Checking     
10 Inspect parts and replace if necessary.    
ASSEMBLING Assemble     
11 Install end cover (8) and bearing outer races (9) MPECIAL TOOL Drift Fig 10
MPECIAL TOOL Drift Figure
12 Install bearing outer race (5) MPECIAL TOOL Drift Fig 6
13 Grease tapered roller bearing (3) well and insert into joint housing (1) MB multipurpose grease *BR00.45-Z-1017-06A 
14 Smear periphery of sealing ring (4) with sealing compound and install IMPORTANT Replace compression ring (4). Install sealing ring (4) with outer rubber coating without using sealing compound.  
MPECIAL TOOL Drift Fig 5
Omnifit FD 3041 sealant *BR00.45-Z-1012-01A 
15 Install bearing outer race (2) MPECIAL TOOL Drift Fig 5
16 Smear sealing ring (7) with lubricant and install IMPORTANT Replace sealing rings (7). Drive in sealing ring (7) flush (maximum of 0.3 mm lower). Install sealing rings with outer rubber coating without using sealing compound. *BR00.45-Z-1012-01A 
MPECIAL TOOL Drift Fig 8
17 Install front wheel hub   AR33.20-P-0310GX 
18 Install input shaft   AR33.30-P-0100GX 
19 Install joint housing (1) with drive shaft   AR33.20-P-0600GX 
Fig 3: Identifying Internal Puller (000 589 31 33 00)
G07872960Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Counter Stay (000 589 34 33 00)
G07872961Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying Drift (305 589 00 15 00)
G07872962Courtesy of MERCEDES-BENZ USA
Fig 6: Identifying Drift (352 589 04 15 00)
G07872963Courtesy of MERCEDES-BENZ USA
Fig 7: Identifying Drift (360 589 00 15 00)
G07872964Courtesy of MERCEDES-BENZ USA
Fig 8: Identifying Drift (387 589 04 15 00)
G07872965Courtesy of MERCEDES-BENZ USA
Fig 9: Identifying Drift (460 589 18 15 00)
G07872966Courtesy of MERCEDES-BENZ USA
Fig 10: Identifying Drift (460 589 19 15 00)
G07872967Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1012-01A Sealant, Omnifit FD 3041 A 002 989 47 20 10
BR00.45-Z-1051-04A Cold degreasing agent/cold cleaning solvent HAKU 1025-920 Chemische Werke Kluthe GmbH
Gottlieb-Daimler-Str. 12
69115 Heidelberg
Germany
Tel. +49 6221 5301-0
Fax + 49 6221 5301-176
www.wuerth.de
BR00.45-Z-1017-06A MB multipurpose grease A 001 989 34 51 11