Remove/install fixed brake caliper - AR42.10-P-0105GG
MODEL 460, 461, 463
MODIFICATION NOTES
| 9.7.09 | Remove wheel, added | Step 1 |
| Remove/install | |||
| Risk of poisoning caused by swallowing brake fluid. Risk of injury caused by brake fluid coming into contact with skin and eyes. | Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. | AS42.50-Z-0001-01A | |
| Risk of injury to skin and eyes caused by handling hot or glowing objects. | Wear safety gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| 1 | Remove wheel | ||
| Remove/install wheels, rotate if necessary | AP40.10-P-4050G | ||
| 2 | Detach brake line (5) on fixed brake caliper (31). | ||
| Brake fluid notes | AH42.50-P-0001-01A | ||
| Notes on repairs to brake system | AH42.00-P-0003-01A | ||
| *BA42.10-P-1002-04B | |||
| Figure | |||
| Figure | |||
| 3 | Separate left front brake pad contact sensor (S10/1) from the left front brake pad contact sensor connector (S10/1x1) | Models 461, 463 | |
| 4.1 | Remove brake wear indicator contact sensor from fixed brake caliper (31) | Model 460 | |
| *BA42.10-P-1003-02B | |||
| 4.2 | Detach left front brake pad contact sensor connector (S10/1x1) on fixed brake caliper (31) | Models 461, 463 | |
| *BA42.10-P-1003-02B | |||
| 5 | Detach fixed brake caliper (31) on steering knuckle | ||
| *BA42.10-P-1002-02B | |||
| *BA42.10-P-1004-02B | |||
| 6 | Bleed brake system | model 463 with code (979) special protection version. | AR42.10-P-0010GG |
| Model 463.236/248 with code (979) Special protection version | AR42.10-P-0010GS | ||
| 7 | Install in the reverse order | ||
| Checking | |||
| Risk of accident when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work | Before starting engine, actuate brake pedal several times until the pressure is built up and maintained in the brake system. | AS42.50-Z-0002-01A | |
| 8.1 | Press brake pedal several times and check brake system for leaks | Except model 463.236 /248 with code (979) Special protection version |
AR42.10-P-0100-01A |
| 8.2 | Inspect braking system for proper operation and leaks | Model 463.236 /248 with code (979) Special protection version | AR42.10-P-0014GS |
BRAKE LINES, BRAKE HOSES
| Number | Designation | Model 460 | Model 461 | Model 463 except model 463.270/271 | |
|---|---|---|---|---|---|
| BA42.10-P-1002-04B | Brake line to fixed brake caliper | Nm | 18 | 18 | 18 |
FRONT AXLE FIXED BRAKE CALIPER
| Number | Designation | Model 460 | Models 461, 463 | ||
|---|---|---|---|---|---|
| BA42.10-P-1002-02B | Bolt, fixed brake caliper to steering knuckle | Nm | 265 | 265 | |
| BA42.10-P-1003-02B | Self-locking bolt, brake pad contact sensor to fixed brake caliper | Nm | 30 | 30 | |
| BA42.10-P-1004-02B | Bolt, fixed brake caliper to joint housing | M14X1.5-10.9 | Nm | - | 220 |
| M16X1.5-10.9 | Nm | - | 280 | ||