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Home >> Mercedes Benz >> 2005 >> E55 >> Repair and Diagnosis >> Collision >> Sealing & Corrosion Protection >> Body Sealing, Corrosion Protection - 211 Chassis >> Testing & Repair >> Cavity preservation following repair work - AR97.20-P-1500T

Cavity preservation following repair work - AR97.20-P-1500T

MODEL 211 

Engine hood area 

Fig 1: Identifying Engine Hood Area
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Fig 2: Identifying Front End And Left And Right Front Wheelhouse Area
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Front end and left and right front wheelhouse area 

Inner front longitudinal member/engine compartment (left and right) area 

Fig 3: Identifying Inner Front Longitudinal Member/Engine Compartment (Left And Right) Area
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Fig 4: Identifying Complete Left And Right Rear Wheelhouse Area - Shown On Model 211.2
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Complete left and right rear wheelhouse area, shown on model 211.2 

Fig 5: Identifying Cross Member Above Rear Axle Area - Shown On Model 211.2
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Cross member above rear axle area, shown on model 211.2 

Rear bottom cross member and longitudinal member area 

Fig 6: Identifying Rear Bottom Cross Member And Longitudinal Member Area
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Rear fender and left rear end area, shown on model 211.2 

Fig 7: Identifying Rear Fender And Left Rear End Area - Shown On Model 211.2
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Fig 8: Identifying Rear Fender And Left Rear End Area - Shown On Model 211.0
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Rear fender and left rear end area, shown on model 211.0 

Driver and rear door area 

Fig 9: Identifying Driver And Rear Door Area
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Rear-end door area, shown on model 211.2 

Fig 10: Identifying Rear-End Door Area - Shown On Model 211.2
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Trunk lid area, shown on model 211.0 

Fig 11: Identifying Trunk Lid Area - Shown On Model 211.0
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Fig 12: Identifying Underbody Area
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Underbody area 

DANGER Risk of explosion  and poisoning  caused by solvent vapors and gasses. Risk of injury  to skin and eyes when handling anticorrosion agents. Never spray anticorrosion agents on flames or glowing hot objects and keep them well away from all potential sources of ignition. Use them only in well-ventilated rooms; wear respiratory protection. AS97.00-Z-0001-01A 
NOTES Notes on cavity preservation Model 124, 126, 129, 140, 168, 169, 170, 171, 201, 202, 203, 208, 209, 210, 211, 215, 219, 220, 230, 240, 463, 639, 671, 690.6, 901, 902, 903, 904, 905
Model WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7
AH97.20-P-0001-01B 
1 Perform repair preservation IMPORTANT Apply cavity preservation agent in marked areas, from inside, only after completing sealing and paintwork, however, before assembly work. Apply repair preservation agent twice with a drying time of 5 minutes in between.
IMPORTANT The spraying hose should be stiff and the nozzles should spray at angle to the front and rear. The cavities should be dry.
IMPORTANT Insert spray hoses as far as possible into cavities. Spray while inserting and pulling out slowly.
 
REFER TO MAINTENANCE Processing instructions for cavity preservation agent   AP97.20-P-0640-01A 
REFER TO BASIC KNOWLEDGE Cavity protection, general   GF98.00-P-2045A
    Cavity preservation gun Sata HRS no. 11072 *WE58.40-Z-1006-08A 
    MB cavity wax preservation, 1 I *BR00.45-Z-1003-05A 
2 Remove cavity preservation agent from drain holes IMPORTANT The processing temperature should not be less than 15°C. Additional preservation measures may be required depending on the repair area deviating from the standard cavity preservation illustrated.  
WORKSHOP EQUIPMENT

WE58.40-Z-1006-08A Cavity preservation gun
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1003-05A Preservation agent A 000 986 72 70 05