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Home >> Mercedes Benz >> 2005 >> E55 >> Repair and Diagnosis >> Collision >> General Collision Information >> Rear Wall & Rear End >> Testing & Repair >> Left side rear damage - AR64.20-P-1200 >> Left side rear damage - AR64.20-P-1200TA >> Install spare wheel well, longitudinal member with bracket and reinforcement - AR64.20-P-1200-31TA

Install spare wheel well, longitudinal member with bracket and reinforcement - AR64.20-P-1200-31TA

COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1003-01A Electrode miller
WH58.30-Z-1003-02A Clamping pliers
WH58.30-Z-1031-02A C-clamp
WH58.30-Z-1038-02A Manual temporary fastener, dia.6.4 mm - clamping range 0 -15 mm, identification color silver
Firma Hausmann GmbH D-34346 Hann. Munden, Germany
WH58.30-Z-1001-03A Round wire brush, braided, dia. 70 mm
WH58.30-Z-1024-04A Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)
WH58.30-Z-1003-29A Hand riveter
WH58.30-Z-1001-40A Tarp (fire-resistant)
WORKSHOP EQUIPMENT

WE58.40-Z-1001-02A Inert gas welder
WE58.40-Z-1002-02A Spot welder
WE58.40-Z-1001-03A Drill (electric/pneumatic)
WE58.40-Z-1005-03A Wet/dry vacuum cleaner
WE58.40-Z-1001-05A Two-post lifting platform
WE58.40-Z-1006-08A Cavity preservation gun
WE58.40-Z-1003-14A Blind rivet tool
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1041-01A Seam sealant, sprayable 310 ml A 002 989 84 20
BR00.45-Z-1003-01A Sealant A 001 989 63 20
BR00.45-Z-1003-05A Preservation agent A 000 986 72 70 05
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
BR00.45-Z-1001-13A Rivet A 003 990 35 97
  1. Completely install longitudinal member with bracket, reinforcement, spare wheel well, inner left/right cross member and rear end center assembly, fit and fasten with clamping pliers.

    IMPORTANT For adjusting and fastening use straightening tool without spacer.

    IMPORTANT For the center screw-down points on the straightening tool use screws M10 (1).

    Fig 1: Identifying Spare Wheel Well, Longitudinal Member With Bracket And Reinforcement
    G04985273
    Fig 2: Identifying Drill Rivet Holes Area
    G04985274
  2. Drill 6.5 mm dia. rivet holes (areas D, L and M).
  3. Spot-drill hole (area N).
  4. Remove parts.
  5. Deburr rivet holes on both sides
    Fig 3: Identifying Flat Head Rivets Area
    G04985275
  6. Install longitudinal member with bracket, reinforcement, spare wheel well, inner left/right cross member, fit and fasten with clamping pliers.
  7. Rivet longitudinal member and spare wheel well with Ø 6.4 x 14 flat head rivets (areas D, L and M).
  8. SHIELDED GAS PLUG WELD longitudinal member (area N).
    9. Fig 4: Identifying Inner Left/Right Cross Member Welding Area
    G04985276
  9. Fit longitudinal member bracket and inner left/right cross member and tack weld POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (area O1 and P).

    IMPORTANT For adjusting and fastening use straightening tool with spacer.

  10. Remove straightening tool.
  11. POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD longitudinal member and spare wheel well (area Q).
  12. POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD longitudinal member bracket and inner left/right cross member (area O and P1 ).
    Fig 5: Identifying Welding Area On Inner Left/Right Cross Member
    G04985277
  13. Fit reinforcement on longitudinal member top and fasten with clamping pliers.

    Dimension a approx. 6 mm

  14. Drill 6.5 mm dia. rivet hole (area R).
  15. Remove reinforcement from longitudinal member top.
  16. Deburr rivet hole on both sides.
    Fig 6: Identifying Rivet Hole Area On Both Sides
    G04985278
    Fig 7: Identifying Polygrip Flat Head Rivets On Longitudinal Member
    G04985279
  17. Rivet reinforcement on longitudinal member top with Ø 6.4 x 14 Polygrip flat head rivets (area R).
  18. POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD reinforcement on longitudinal member top (area S and T).
  19. SHIELDED GAS SEAM WELD reinforcement on longitudinal member top (area U).
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