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Install longitudinal member end element and weld in - AR64.20-P-1200-05T

COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1003-01A Electrode miller
WH58.30-Z-1003-02A Clamping pliers
WH58.30-Z-1038-02A Manual temporary fastener, dia.6.4 mm - clamping range 0 -15 mm, identification color silver
Firma Hausmann GmbH D-34346 Hann. Munden, Germany
WH58.30-Z-1003-29A Hand riveter
WORKSHOP EQUIPMENT

WE58.40-Z-1001-02A Inert gas welder
WE58.40-Z-1002-02A Spot welder
WE58.40-Z-1003-14A Blind rivet tool
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1003-01A Sealant A 001 989 63 20
BR00.45-Z-1003-05A Preservation agent A 000 986 72 70 05
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
  1. Install end section, fit and fasten with clamping pliers.
  2. Drill pilot hole (area AE).
  3. Drill dia. 6.5 mm rivet holes (area X).
  4. Remove locking lug.
  5. Deburr rivet holes on both sides

    Shown on model 211.0 

    Fig 1: Identifying Drill Pilot Hole On Longitudinal Member
    G04985243
  6. Install end section, fit and fasten with screw-on clamping gripper.
  7. Weld in end section with POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas AB, E, N, O and V).
  8. Weld in end section on longitudinal member with SHIELDED GAS PLUG WELD areas (AE and W).
  9. Rivet end section with 6.4 x 14 mm dia. Polygrip flat head rivet (area X).

    Shown on model 211.0 

    Fig 2: Identifying Welding Area
    G04985244
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