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Remove/install front brake control cable - AR42.20-P-0520T: Notes

MODEL 211 

Fig 1: Identifying Front Brake Control Cable Components
G04984023
REMOVINGINSTALLING Remove/install    
1.1 Remove rear section on bottom of soundproofing Vehicles with diesel engines AR94.30-P-5300T
1.2 Remove rear part section of engine compartment paneling Vehicles with gasoline engine AR61.20-P-1105T
2 Remove crossmember (35) TORQUE SPECIFICATION *BA62.30-P-1001-01A 
3 Detach heat shields (105d, 105e) and slide back or remove Depending on accessibility  
4 Preload automatic slack adjuster (91)   AR42.20-P-0520-01A 
5 Detach front brake cable (85) at automatic cable slack adjuster (91) IMPORTANTInstallation:  to attach front brake cable (85): ↓  
    Pre-tension automatic cable slack adjuster (91) again.
IMPORTANTInstallation:  after attaching front brake cable (85): ↓
AR42.20-P-0520-01A 
    Slacken automatic cable slack adjuster (91) AR42.20-P-0520-02A 
6 Remove retaining clip (85a) at propshaft tunnel IMPORTANTInstallation:  Replace retaining clips (85a).  
7 Unclip front brake cable (85) from bridge (70) SPECIAL TOOL Figure
8 Remove front left floor covering   AR68.20-P-2050T
9 Remove retaining clip (85a) in driver footwell IMPORTANTInstallation:  Replace retaining clips (85a).  
10 Remove supporting wedge (17)    
11 Detach front brake cable (85) from tensioning shackle (85b) IMPORTANTInstallation:  Pay attention to the correct position of the rubber ring (85c) in the tensioning shackle (85b).  
12 Unclip front brake cable (85) from pedal assembly (71) SPECIAL TOOL Figure
13 Lever rubber grommet (85d) out of propshaft tunnel and pull front brake cable (85) into passenger compartment IMPORTANTInstallation:  Feed the front brake cable (85) through from passenger compartment outwards.  
14 Install in the reverse order    
INSPECT Checking     
15 Check pedal travel at parking brake pedal; adjust parking brake if necessary   AR42.20-P-0540T 
TORQUE SPECIFICATION CROSSMEMBER AND FRONT REINFORCEMENT

Number Designation Model 211
BA62.30-P-1001-01A Bolt, crossmember to body Nm 25
Fig 2: Identifying Snap-Release Tool (129 589 11 63 00)
G04984024