H7-bulb for driving lamps nonfunctional - AF82.10-P-2063A

MODEL 210 except CODE (612) Xenon headlamp unit

MODEL 211 except CODE (614) Bi-xenon headlamp unit except CODE (615) Bi-xenon headlamp unit with integrated cornering lamps

Operation no. of operation texts or standard texts and flat rates

Category	Op. no.	Operation text	Time	Acc. no.	Code
P	821480	Replace plug for driving light in headlamp, location:.....	008 WU	-	-
P	821485	Replace plug for driving light in left and right headlamp	011 WU	-	-
P	547989	Remove/install ground cable of on-board electrical system battery (when disconnecting electrical connectors), only model 211	005 WU	-	-

Damage code	Cause	Remedy
82 104 74	Contact point between cable lug and H7 bulb overheated. Absence of cooling from the wind while driving when the low beams are switched on continuously (for example taxi operation, daytime running lights) leads to a temperature increase in the lamp and the contact pressure of the cable connections on the H7 bulb plug decreases. The plug becomes too hot and melts due to the increased transition resistance.	General repair method for wiring harness.	AR00.19-P-0100A
		1.1 Switch lighting off. On model 210
		1.2 Disconnect ground cable from on-board electrical system battery.
		Model 211.0	AR54.10-P-0003T
		Model 211.2	AR54.10-P-0003TA
		2 Remove housing cover from lamp unit Do not remove lamp unit! It remains in vehicle.
		3 Remove H7 bulb from plug.
		4 Cut defective wiring harness off approx. 2-3 cm in front of plug
		5 Repair wiring harness with solder connector (8). Do not wrap repaired area on wiring harness with friction tape.!	AR00.19-P-0100-09A
		6 Install new H7 bulb with new mounting clip Mounting clip is included with replacement wire
		7 Install plug on H7 bulb and install wiring harness in lamp housing Wiring harness should not make contact with reflector. Heat can damage wiring harness.
		8 Install lamp housing cover.
		9 Connect ground cable to on-board electrical system battery.
		Model 211.0	AR54.10-P-0003T
		Model 211.2	AR54.10-P-0003TA
		10 Check lighting system for proper function.

Fig 1: Identifying Defective Plug

Fig 2: Identifying Wiring Harness With Solder Connector

Fig 3: Identifying Wiring Harness Repair Kit (220 589 01 99 00)

Parts ordering notes