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Home >> Mercedes Benz >> 2005 >> E500 Base >> Repair and Diagnosis >> Engine Mechanical >> Exhaust >> Exhaust Manifold, Emission Control System - 211 Chassis >> Testing & Repair >> Remove/install exhaust gas recirculation valve - AR14.20-P-7662 >> Remove/install exhaust gas recirculation valve - AR14.20-P-7662T

Remove/install exhaust gas recirculation valve - AR14.20-P-7662T

ENGINE 646.951 in MODEL 211.004 

ENGINE 646.961 in MODELS 211.006 /206 /606 

ENGINE 647.961 in MODELS 211.016 /216 /616 

ENGINE 648.961 in MODELS 211.023 /223 /026 /226 

Shown on engine 646.961 

Fig 1: Identifying Left Exhaust Gas Recirculation Positioner And Bolts
G04982930
REMOVINGINSTALLING Remove/install    
DANGER Risk of injury  caused by fingers being jammed or pinched  when removing, installing or aligning hoods, doors, trunk lid/ rear-end door or sliding roof. When moving components, ensure that no body parts or limbs are within the operating range of moving parts. AS00.00-Z-0011-01A
1 Open engine hood   AR88.40-P-1000T
2 Remove trim panels of cylinder head cover Engine 646, 647 AR01.20-P-5014-02A
    Engine 648 AR01.20-P-5014-02C
    TORQUE SPECIFICATION Bolt, trim panel of cylinder head cover at cylinder head *BA01.20-P-1002-01G 
    TORQUE SPECIFICATION Bolt, trim panel to charge air distribution pipe *BA01.20-P-1003-01G 
3 Disconnect the electrical connector at the left exhaust gas recirculation positioner (Y27/9)    
4 Unscrew bolts (1) of the left exhaust gas recirculation positioner (Y27/9) TORQUE SPECIFICATION *BA14.20-P-1010-01C 
    SPECIAL TOOL External Torx set Fig 2
5 Pull out the left exhaust gas recirculation positioner (Y27/9) in the upward direction    
6 Install in the reverse order    
7 Read out fault memory and erase if required STAR DIAGNOSIS diagnosis system *WH58.30-Z-1048-13A 
REFER TO SELF-DIAGNOSTIC SYSTEMS Connect up STAR DIAGNOSIS and read out fault memory   AD00.00-P-2000-04A
TORQUE SPECIFICATION CRANKCASE VENTILATION, CYLINDER HEAD COVER

Number Designation Engine 646.951/961, 647.961 Engine 648
BA01.20-P-1002-01G Bolt, trim panel of cylinder head cover to cylinder head Nm 9 9
BA01.20-P-1003-01G Bolt, cover to charge air distribution pipe. Nm 9 9
TORQUE SPECIFICATION EXHAUST GAS RECIRCULATION

Number Designation Engine 646 except 646.8 Engine 647, 648
BA14.20-P-1010-01C Bolt, exhaust gas recirculation positioner to exhaust gas recirculation cooler Nm 9.5
Fig 2: Identifying External Torx Set (001 589 76 09 00)
G04982931
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1048-13A STAR DIAGNOSIS diagnosis system, Compact Passenger Car 6511 1801 00