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Home >> Mercedes Benz >> 2005 >> CLK55 2D Convertible >> Repair and Diagnosis >> Collision >> General Collision Information >> Side Wall -- Testing & Repair -- 209 Chassis - 1 Of 3 >> Testing & Repair >> Replacing the rear inner wheel well complete - AR63.10-P-0670 >> Replacing the rear inner wheel well complete - AR63.10-P-0670P >> Install outer rear wheel well - AR63.10-P-0670-06Q

Install outer rear wheel well - AR63.10-P-0670-06Q

Fig 1: Identifying Feeler Gauge (129 589 03 21 00)
G04958890Courtesy of MERCEDES-BENZ USA
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1003-01A Electrode miller
WH58.30-Z-1003-02A Clamping pliers
WH58.30-Z-1038-02A Manual temporary fastener, dia.6.4 mm - clamping range 0 -15 mm, identification color silver Firma Hausmann GmbH D-34346 Hann. Munden, Germany
WH58.30-Z-1001-03A Round wire brush, braided, dia. 70 mm
WH58.30-Z-1003-29A Hand riveter
WORKSHOP EQUIPMENT

WE58.40-Z-1001-02A Inert gas welder
WE58.40-Z-1002-02A Spot welder
WE58.40-Z-1001-03A Drill (electric/pneumatic)
WE58.40-Z-1005-03A Wet/dry vacuum cleaner
WE58.40-Z-1003-14A Blind rivet tool
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1003-01A Sealant A 001 989 63 20
BR00.45-Z-1041-01A Seam sealant, sprayable 310 ml A 002 989 84 20
BR00.45-Z-1003-05A Preservation agent A 000 986 72 70 05
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
BR00.45-Z-1001-13A Rivet A 003 990 35 97
  1. Install outer rear wheel well with rear fender, fit and fasten.
  2. Install taillamp, rubber seal and locking eye.
  3. Check and adjust gaps:

    Rear fender to taillamp

    Trunk lid to top of rear fender

    Trunk lid cover to taillamp

    Front door to upper side section

    Front door to lower side section

    Fig 2: Identifying Adjust Gaps Rear Fender To Taillamp
    G04958891Courtesy of MERCEDES-BENZ USA

    IMPORTANT Use feeler gage!

    Fig 3: Identifying Rivet Holes Area
    G04958892Courtesy of MERCEDES-BENZ USA
  4. Install outer rear wheel well
  5. Drill dia. 6.5 mm rivet holes (area F and G).
  6. Remove rear outer wheel well and deburr rivet holes on both sides.
    Fig 4: Identifying Polygrip Flat Head Rivets Area
    G04958893Courtesy of MERCEDES-BENZ USA
  7. Install rear outer wheel well and fasten with pop-up rivets with locking thread.
  8. Rivet outer rear wheel well with 6.4 x 14 mm dia. Polygrip flat head rivets (area F and G).
    Fig 5: Identifying Rivets Area
    G04958894Courtesy of MERCEDES-BENZ USA
  9. Rear outer wheel well POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas A, B, D and E).
  10. Rear outer wheel well SHIELDED GAS SEAM WELD (area C).
  11. Clean weld with wire brush.
  12. Remove grinding and drilling chips using wet/dry vacuum cleaner.
  13. Coat weld and inner adjacent surfaces with zinc dust paint.
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