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Home >> Mercedes Benz >> 2005 >> CLK55 2D Convertible >> Repair and Diagnosis >> Collision >> General Collision Information >> Side Wall -- Testing & Repair -- 209 Chassis - 1 Of 3 >> Testing & Repair >> Replace welding panel on side longitudinal member - AR63.30-P-1500Q >> Install welding panel on side longitudinal member. - AR63.30-P-1500-03Q

Install welding panel on side longitudinal member. - AR63.30-P-1500-03Q

COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1003-02A Clamping pliers
WH58.30-Z-1038-02A Manual temporary fastener, dia.6.4 mm - clamping range 0 -15 mm, identification color silver Firma Hausmann GmbH D-34346 Hann. Munden, Germany
WH58.30-Z-1001-03A Round wire brush, braided, dia. 70 mm
WH58.30-Z-1003-29A Hand riveter
WORKSHOP EQUIPMENT

WE58.40-Z-1001-02A Inert gas welder
WE58.40-Z-1001-03A Drill (electric/pneumatic)
WE58.40-Z-1005-03A Wet/dry vacuum cleaner
WE58.40-Z-1003-14A Blind rivet tool
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1041-01A Seam sealant, sprayable 310 ml A 002 989 84 20
BR00.45-Z-1003-01A Sealant A 001 989 63 20
BR00.45-Z-1003-05A Preservation agent A 000 986 72 70 05
BR00.45-Z-1001-13A Rivet A 003 990 35 97
  1. Install welding panel with longitudinal member paneling, fit and fasten.
  2. Drill rivet holes to 6.5 mm dia. (areas G and H).
  3. Remove welding panel and deburr rivet holes from both sides.
    Fig 1: Identifying Rivet Holes Area
    G04959136Courtesy of MERCEDES-BENZ USA
    Fig 2: Identifying Flat Head Rivets Area
    G04958989Courtesy of MERCEDES-BENZ USA
  4. Install welding panel and fasten with manual temporary fasteners.
  5. Rivet welding panel and side longitudinal member with Polygrip flat head rivets, 6.4 x 14 mm dia. (areas G and H).