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Home >> Mercedes Benz >> 2005 >> CLK55 2D Convertible >> Repair and Diagnosis >> Collision >> General Collision Information >> Side Wall -- Testing & Repair -- 209 Chassis - 1 Of 3 >> Testing & Repair >> Replace outer B-pillar with side longitudinal member - AR63.20-P-1370Q >> Install outer B-pillar with side longitudinal member - AR63.20-P-1370-05QA

Install outer B-pillar with side longitudinal member - AR63.20-P-1370-05QA

Fig 1: Identifying Check And Welding Device (203 589 00 23 00)
G04959121Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Check And Welding Device (209 589 00 23 00)
G04959122Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Side Portal Frame (210 589 17 23 00)
G04959123Courtesy of MERCEDES-BENZ USA
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1003-01A Electrode miller
WH58.30-Z-1003-02A Clamping pliers
WH58.30-Z-1001-03A Round wire brush, braided, dia. 70 mm
WH58.30-Z-1021-04A Cutting disk, dia. 65 mm, 80 m/s (max. 23, 500 RPM)
WH58.30-Z-1024-04A Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 RPM)
WORKSHOP EQUIPMENT

WE58.40-Z-1029-01A Celette straightening bracket set 7203.300 (model 203)
WE58.40-Z-1030-01A Car bench straightening bracket set 82434, (model 203)
WE58.40-Z-1031-01A Celette straightening bracket set 7203.309 (model 203), as supplement to 7203.300
WE58.40-Z-1032-01A Celette straightening bracket set 7203.310 (model 203), only with new ordering contains addition 7203.309
WE58.40-Z-1042-01A Celette straightening bracket set 7209.309 (model A 209), as supplement to 7203.300 (model 203), as well as 7203.310 (model C209)
WE58.40-Z-1001-01E Celette straightening bench
WE58.40-Z-1003-01E Car-Bench straightening bench
WE58.40-Z-1006-01E Celette Multi-Z straightening set system
WE58.40-Z-1007-01E Celette module crossmember set 955.940
WE58.40-Z-1008-01E Celette additional member 955.908
WE58.40-Z-1010-01E Car-Bench universal cross member set A 296
WE58.40-Z-1001-02A Inert gas welder
WE58.40-Z-1002-02A Spot welder
WE58.40-Z-1001-03A Drill (electric/pneumatic)
WE58.40-Z-1002-03A Straight grinder (electric/pneumatic)
WE58.40-Z-1003-03A Angle grinder (electric/pneumatic)
WE58.40-Z-1005-03A Wet/dry vacuum cleaner
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1041-01A Seam sealant, sprayable 310 ml A 002 989 84 20
BR00.45-Z-1003-01A Sealant A 001 989 63 20
BR00.45-Z-1003-05A Preservation agent A 000 986 72 70 05
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
Fig 4: Identifying Welding Area
G04959124Courtesy of MERCEDES-BENZ USA
  1. Install outer B-pillar with side portal frame, check and welding gage and clamping pliers, adapt and set.

    IMPORTANT Use spacer.

    IMPORTANT Distance between the B-pillar support and reinforcement tube for the outer B-pillar at least 2 mm (arrow).

  2. Weld in with SHIELDED GAS SEAM WELD (area J).
  3. Clean inert gas welds with wire brush and coat with zinc dust paint (area J).
  4. Install, fit in and fix separated section of new part.
  5. Weld in with SHIELDED GAS SEAM WELD (areas M and Q).
  6. Clean inert gas welds with wire brush and coat with zinc dust paint (area J).
    Fig 5: Identifying Welding Area
    G04959125Courtesy of MERCEDES-BENZ USA
  7. Install, fit in and fix separated section of new part.
  8. Weld in outer B-pillar with SHIELDED GAS SEAM WELD (areas N and P).
  9. Weld in outer B-pillar with SHIELDED GAS PLUG WELD (area O).
  10. Surface-grind inert gas welds (areas N and P).
  11. Surface-grind inert gas welding spots (area O).
  12. Detach side portal frame with check and welding gages.
    Fig 6: Identifying Welding Spots Area
    G04959126Courtesy of MERCEDES-BENZ USA
    Fig 7: Identifying Welding Area
    G04959127Courtesy of MERCEDES-BENZ USA
  13. Weld in outer B-pillar with SHIELDED GAS SEAM WELD (areas A).
  14. Weld in outer B-pillar with POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas B, C, D, E, F, G, H, L1 and M1).
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